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Shelbourne Reynolds 8000 Operator's Manual

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MAN-10006
8000
OPERATORS MANUAL
ORIGINAL INSTRUCTIONS
Issue 2
17/01/2023

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  • Page 1 MAN-10006 8000 OPERATORS MANUAL ORIGINAL INSTRUCTIONS Issue 2 17/01/2023...
  • Page 3 When the inspection is complete, THIS FORM MUST BE COPIED & RETURNED TO:- Shelbourne Reynolds within 30 days of delivery to customer, otherwise the invoice date to the dealer will be deemed to be the start date for the warranty period.
  • Page 4 ................. Privacy Notice Here at Shelbourne Reynolds Engineering Ltd we take your privacy seriously and will only use your personal information to administer your account and provide the products and services you have requested from us. We would occasionally like to contact you with details of other products you may be interested in, special offers we provide and details/invitations to shows, working demonstrations and open days, however this would be no more than once or twice per year.

  • Page 5: Ordering Spare Parts

    Dear Customer, Parts manuals are not supplied with this machine but they can be ordered from your Shelbourne Reynolds dealer or alternatively downloaded from the Shelbourne Reynolds website ( www.shelbourne.com ) Manuals are located through the Parts and Service section followed by Manuals and then to Powerblade Manuals. Here you will find Operators and Parts manuals for various years’...
  • Page 6 KIT-08466 8060T Telescopic outer boom kit Narrow lane bracket (NLB) options KIT-08467 8070T Telescopic outer boom kit HC Head NLB for 8000 (LH drive KIT-08407 heads only) KIT-08492 8080T Telescopic outer boom kit GP Head NLB for 8000 (LH drive...
  • Page 7 MAN- 00000 KIT-08423D 1500 T Flail kit (Drop forged) KIT-08423E 1500 Competition kit (Drop forged) KIT-08429 GP1200 Hydraulic roller kit KIT-08418 GP1500 Hydraulic roller kit KIT-08450 GP1200 Bolt up roller kit KIT-08449 GP1500 Bolt up roller kit KIT-08497 Transfer kit GP1200 KIT-08497A Transfer kit GP1500 KIT-08505...
  • Page 8 MAN- 00000...
  • Page 9 MAN-00000 EC Declaration of conformity for machinery (Machinery Directive 2006/42/EC, Annex II, sub. A) Manufacturer: Shelbourne Reynolds Engineering Ltd. Address: Shepherds Grove Industrial estate, Stanton, Bury St Edmunds, Suffolk. England. IP31 2AR Name and address of the person (established in the European Community/EEA)
  • Page 10 MAN-00000...
  • Page 11 CONTENTS Section 1 INTRODUCTION FOREWORD IMPROVEMENTS AND CHANGES SERVICE PARTS MACHINE IDENTIFICATION HEDGE / VERGE TRIMMER WARRANTY POLICY Section 2 SAFETY PROCEDURES ACCIDENT PREVENTION SAFETY SIGNS ACCIDENT PREVENTION BEFORE STARTING ACCIDENT PREVENTION WHEN COUPLING AND UNCOUPLING TO THE TRACTOR ACCIDENT PREVENTION WHEN USING THE PTO SHAFT ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM ACCIDENT PREVENTION WHEN OPERATING ACCIDENT PREVENTION WHEN REMOVING A FOREIGN OBJECT /...
  • Page 12 Section 6 CONTROLS 8000 ELECTRIC PROPORTIONAL CONTROLS – S-TOUCH COMPACT 8000 ELECTRIC PROPORTIONAL CONTROLS – S-TOUCH MAX 8000 CONTROLS SCREEN SETTINGS – S-TOUCH COMPACT / MAX 8000 CONTROLS SCREEN SETTINGS – S-TOUCH MAX ONLY 8000 CONTROLS – OPTIONS Section 7...
  • Page 13 CARE OF HYDRAULICS HYDRAULIC OIL FILTRATION HYDRAULIC HOSES ACCUMULATOR SAFE REMOVAL 8.10 CARE OF THE ROTOR 8.11 FLAIL HEAD 8.12 BUSHES AND PINS 8.13 RECOMMENDED TORQUE FOR FASTENERS 8.14 STORAGE...

  • Page 15: Service Parts

    INTRODUCTION FOREWORD This manual will assist the operator in using the Shelbourne Reynolds 8000 range of hedge / verge trimmers to realise their full potential whilst indicating safe procedures. This manual should be used in conjunction with the manual of the tractor or prime mover.
  • Page 16 (the “Warranty”), it is the buyer’s responsibility to ensure that the selling dealer has completed the warranty registration details and that they are submitted to Shelbourne Reynolds Engineering Ltd. within 30 days from the date of delivery. Using the machine implies the knowledge and acceptance of these warranty terms.

  • Page 17: Repair Costs

    1) given notice in writing with full information regarding the failure, to Shelbourne (or the Shelbourne authorised dealer) during the Warranty Period, and within 15 days of the failure; 2) given Shelbourne (or the Shelbourne authorised dealer) a reasonable opportunity of examining the machine or the damaged or defective parts; 3) if requested by Shelbourne, returned the damaged or defective parts (via the original Shelbourne authorised dealer) within 30 days of notification of a defect;...

  • Page 18: Limitations Of Liability

    Manual, and only using Shelbourne genuine parts. Proof of service work may be requested prior to approval of any claim under the Warranty; 6) failure due to use of incorrect oil or lubricants, contamination of the oil, or oil which has served its useful life or failure to carry out proper maintenance as recommended in the Shelbourne Operators Manual;...

  • Page 19: Extended Warranty

    This is a conditional extended warranty offered solely at the discretion of Shelbourne. 7000 Series 8000 Series ✓ ✓ Gearbox ✓...

  • Page 20: Transfer Of Warranty

    Shelbourne giving prior written consent. 1.5.10 EXPORT CUSTOMERS If you are based outside of the UK, warranty terms and conditions outlined above may differ depending on your market. Please contact Shelbourne Reynolds Engineering Ltd. for further information.

  • Page 21: Safety Procedures

    The tractor manufacturers, operator manual safety precautions should also be adhered to when using a Shelbourne Reynolds hedge / verge trimmer. The ‘SAFE STOP’ procedure is mentioned throughout this manual. It is extremely dangerous to carry out any work on a machine while it is under power.

  • Page 22: Safety Signs

    SAFETY SIGNS The following safety signs appear on the machine and are for your safety and the safety of other people. Ensure that you identify each safety sign and understand its warning. These safety signs must be kept in a legible condition and must be replaced if missing or damaged.
  • Page 23 590475 01 (or 590475 03) PTO shaft rotational speed must not exceed 540 (or 800) RPM. 800212 01 Tighten check chains to stop lateral movement. 193391 01 Ensure PTO shaft guards are fitted and chains attached. 800219 01 Stay clear of tractor-machine area when coupling-up.
  • Page 24 800222 01 800217 01 800215 01 800213 01 Never reach into Stay a safe Never reach Check bolt / belts Flail area. distance from into the for tightness. Allow machine to the machine. crushing stop before working Danger from danger area as on it.
  • Page 25 ACCIDENT PREVENTION BEFORE STARTING Read the manual thoroughly. Read the tractor operators manual thoroughly. Ensure that the operator’s manual is handed to the customer. Ensure bystanders are at a safe distance when moving the hedge / verge trimmer by overhead slinging or forklift. Ensure hedge / verge trimmer stands are pinned into correct position for transportation (see section 4).
  • Page 26 Ensure all tractor mesh/polycarbonate guards are suitable for the job, undamaged and well maintained. Ensure all tractor windows are closed at all times. Ensure correct stabilization system is selected for the size of tractor and hedge / verge trimmer (see section 3 and 5). If assembling stabilizing or axle frame onto trimmer or tractor, use lifting equipment, be careful not to trap/pinch fingers, due to confined space.
  • Page 27 When the hedge / verge trimmer is fitted with an axle-mounting sub frame ensure that the tractor is fitted with compatible axle latches of the correct spacing. Ensure the hedge / verge trimmer is sitting stable on level ground and cannot tip over in any direction, before coupling and after uncoupling.

  • Page 28: Accident Prevention When Using The Pto Shaft

    Never lay underneath the trimmer when coupling or uncoupling the machine. Reach through from the top and side to fit, adjust and remove the drawbar kit. ACCIDENT PREVENTION WHEN USING THE PTO SHAFT Read the PTO (power take-off) manual thoroughly. Ensure that the PTO operator’s manual is handed to the customer and is supplied with the shaft.
  • Page 29 ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM Due to the possibility of oil contamination on your skin it is recommended to use PPE (Personnel Protective Equipment), wear gloves, when handling hydraulic hose connectors. Beware, residual pressure in hydraulic lines. Do not connect to tractor hydraulic system if it can deliver more than 210 bar of pressure (hydraulic roller hoses –...
  • Page 30 ACCIDENT PREVENTION WHEN OPERATING. The hedge / verge trimmer must not be put into operation until the user has been given proper initial instructions either by the dealer or by one of Shelbourne Reynolds' representatives or employees. It is the owner’s responsibility that anybody else who uses the machine is competent and has received instructions or training.
  • Page 31 No other person may be allowed to ride in the tractor when the hedge / verge trimmer is being operated. In the event of a malfunction, immediately cease operation and secure the hedge / verge trimmer and tractor in its stationary position. Malfunctions must be eliminated immediately.
  • Page 32 NEVER let anybody approach the machine whilst the flail is running. Always inspect the work area to ensure any dangerous objects (stones, steel posts, wire etc.) are removed before commencing cutting. Always operate the machine at the correct PTO speed (see section 2.2 and 3.4). Always adjust the driving speed to suit the driving conditions.
  • Page 33 Cutting head in contact with the ground Always be aware of your surroundings and operate accordingly. Be aware of confined areas and reduced heights. Bear in mind adverse weather conditions, such as snow, ice, wind and rain. Ensure always use the minimum reach necessary to make cut. Take particular care on slopes.
  • Page 34 Keep children away from the hedge / verge trimmer and tractor at all times. Only operate the tractor or machine controls from the tractor seat. Do not do so if anyone is anywhere near the machine. If the PTO is run quickly when oil is very cold the thick oil will be difficult for the pumps to suck in, causing cavitation.

  • Page 35: Accident Prevention When Leaving The Machine

    ACCIDENT PREVENTION WHEN LEAVING THE MACHINE Always park the machine on a level and firm site. If leaving, detached from tractor ensure the parking stands and cutting head pivot shoe foot are securely locked / lowered into position. Do not leave the machine where it might be knocked over by animals or vehicles.
  • Page 36 Ensure the safe disposal of any waste oil and filters. OEM replacement parts and accessories from Shelbourne Reynolds have been specially designed for use with the Shelbourne Reynolds, hedge / verge trimmer. Any replacement parts and accessories not supplied by Shelbourne Reynolds have not been tested and approved by us.

  • Page 37: Accident Prevention When Taking On Public Roads

    Avoid fingers or hands becoming pinched or trapped when replacing the drive belts. Ensure fingers or hands don’t become pinched or trapped when opening or closing the hydraulic tank hood. 2.11 ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS Road traffic regulations must be observed when using or transporting the hedge / verge trimmer on roads, paths and other public places.
  • Page 38 Ensure lift cylinder is locked using the two taps located on the main lift cylinder (see section 7) Ensure the rear road lights are free of debris and are clearly visible. Observe the maximum permissible axle loads, the load bearing capacity of the tyres and the maximum total weights to ensure adequate steering and braking.

  • Page 39: Noise Emissions

    2.14 PROPER USE Shelbourne Reynolds hedge / verge trimmers are based on state-of-the-art technology and are manufactured in accordance with recognised safety requirements. Nevertheless, the use of the machine does not preclude the risk of injury to the user or third parties and/or the risk of damage to the machine itself or to other materials or items of equipment.

  • Page 40: No Liability For Consequential Damage

    OEM replacement parts and accessories from Shelbourne Reynolds have been specially designed for use with the Shelbourne Reynolds hedge / verge trimmer. Any replacement parts and accessories not supplied by Shelbourne Reynolds have not been tested and approved by us. The installation and/or the use of non-Shelbourne...

  • Page 41: Specification And Description

    A PTO drive operating at 540rpm (or 800 rpm option), with a 1 & 3/8” SAE 6 spline shaft and rotating in a clockwise direction is required. All 8000 trimmers are fully independent hydraulic machines.

  • Page 42: Intended Use

    All 8000 machines are fitted with a rear lighting board; this should be connected to the standard 7-pin trailer plug. INTENDED USE The machine is intended to be used on typical farms and highways for annual or biennial cutting of hedges and for cutting grass and weeds on verges and banks.
  • Page 43 Owing to the size and weight of the 8000 series it is recommended that customers mount the trimmers using an axle mounting system. 4 point linkage mounting must...
  • Page 44 Owing to the size and weight of the 8000 series it is recommended that customers mount the trimmers using an axle mounting system. 4 point linkage mounting must...
  • Page 46 All dimensions weights and other data are approximate. TECHNICAL SPECIFICATIONS OPTIONS The 8000 machines can only be assembled to work on the left hand side of the tractor. The General Purpose (GP) cutting head can only be configured with Left Hand (LH) (Outboard) drive.
  • Page 47 Cutting head choice of flails - ‘T’ flails, reversible Competition flail, up cutting only (grass and (hedges and light to medium hedges) occasional grass) The HC cutting head is available with a hydraulically operated front nose option (Not available for GP heads). Hydraulic nose fully closed Hydraulic nose fully open The GP or HC cutting heads are available to a verge mowing specification.
  • Page 48 Narrow lane bracket option for all 8000 trimmers (Only available on LH drive heads). Highways kit option includes 7-piece chevron kit, magnetic arrow and two florescent boom transfers. This is recommended if working on public highways and is Chapter 8 compliant.

  • Page 49: Handling And Transportation

    SECTION 4: HANDLING AND TRANSPORTATION Refer to section 2 for safety procedures. To prevent damage to the trimmer the machine should only be moved by one of the following methods. UNLOADING / LOADING Refer to section 2.3 for accident prevention before starting. 1.
  • Page 50 2. By slinging and using an overhead lifting device, generally during loading and unloading. Attach slings or chains to the designated lifting / sling points. Sling point on main pivot rocker. Sling point on inner boom. Ensure the lift cylinder taps are closed before lifting commences and the slew locking device is fitted (see section 7.1).
  • Page 51 Pivot shoe foot Pivot shoe foot fully down fully up position supporting cutting head...

  • Page 53: Preparation For Use

    SECTION 5: PREPARATION FOR USE Refer to section 2 for safety procedures. Use the dealer pre-delivery / installation check and warranty registration form positioned at the front of this manual to check through the hedge / verge trimmer. This section will help to expand on the pre-delivery/installation. CHOICE OF TRACTOR Refer to section 2.3 for accident prevention before starting.
  • Page 54 The hedge / verge trimmer is suitable for a Category 2 tractor linkage and in most instances Category 3. Shelbourne Reynolds Engineering Ltd recommends that this be of good quality and in good condition. Check the condition of any quick release ball ends carefully, as they will be subjected to upward forces.
  • Page 55 If fitting another manufacture axle brackets, ensure to follow their instructions on how to fit the axle brackets to the tractor. Axle brackets to suit Shelbourne Reynolds hedge / verge trimmer should be set at either 1000 or 1100 mm between centres. In fitting these brackets, it may be required for the removal of the check chain bracket which in turn should be incorporated into the design of the axle bracket.
  • Page 56 Shelbourne Reynolds axle brackets supplied will be accompanied by the axle bracket parts list and fitting instructions which will include specific instructions on how to fit the axle brackets to specific tractors. FITMENT OF 3 POINT LINKAGE STABILISER TO THE TRIMMER Refer to section 2.4 for accident prevention when coupling and uncoupling to the...
  • Page 57 Item 7 rested up against item 5 4. Connect item 8 into the middle hole of the three holes in item 7 using pins item 15 & 6. 5. Using suitable lifting equipment, lift the connected assembly up towards where the main frame top link pin multiple holes positions are.
  • Page 58 See parts manual MAN – 10111, Kit-08284 for more details. 1 Fit item 3 into the clevis incorporated within the trimmer main frame assembly using item 1 and 2. Ensure the smaller diameter end of the adjustable link is fitted into main frame. ATTACHMENT –...
  • Page 59 1. Identify if the tractor has lift arms with fixed ball ends or has a quick release ball end style. For Lift arms with the fixed ball ends prepare the pin (item 9), lynch pin (item 6) and spacers (item 17). 2.
  • Page 60 5. The tractor should then be carefully reversed slowly towards the machine, to attach the tractor lift arms onto the lift arm bracket. Allowing either fixed ball end lift arms to enter the Lift arm bracket clevis and pin, to correctly align or quick release lift arms to align and travel under balls.
  • Page 61 Ensure rocker item 8 and spacers items 10, 11 and 12 are in good condition. If either part is worn or irregular in shape it should be replaced immediately. These parts should be checked after 8 hours use, then checked and repeated as required periodically thereafter.
  • Page 62 13. Lengthen or shorten the top link so that on level ground the trimmer frame is vertical. This will also affect the angle of the cutting head in relation to the ground. 14. Lift or lower the tractor 3 point linkage to align the holes between the 3 point yoke and the 3 point shaft.
  • Page 63 18. Point 16 and 17 should be repeated once the trimmer is fully operational. In some cases, it’s also required to place the head horizontal to the ground, close to the tractor tyre in the work position power the booms into the ground. This may then allow further adjustment to the tractor check chains and drop arms if required.
  • Page 64 This kit is strongly recommended for all 8000 trimmers. The system will not only reduce the stress on the tractor linkage but also makes the actual response of the head to the controls more predictable.
  • Page 65 See parts manual MAN – 10111, Kit-08239 for more details. Ensure the machine is on a firm level site with plenty of room to conduct the fitting operation. Fitment of the axle frame stabiliser kit to the hedge / verge trimmer. Note: Throughout this section 5.8 and 5.9 item numbers mentioned are related to the above drawing KIT-08239.
  • Page 66 2. Once the correct width has been identified it’s important to work out the axle frames overall length required which will ultimately determine the distance between hedge / verge trimmer and the tractor. Multiple holes in both item 1, 2 and 3 allow 70mm increments of the overall length of the axle frame assembly.
  • Page 67 6. Then connect the top link (item 12) into position ‘B’ between the trimmer main frame and the axle frame assembly. Using fixings 10, 11 and 14. POS ‘B’ 7. The axle frame is now assembled and ready for the tractor to be attached. ATTACHMENT –...
  • Page 68 3. Select the desired position of the Lower pin from the choice of four holes on the Lift arm bracket. Choice of four holes on Lift arm bracket for Lower 4. For lift arms of the quick release ball end type fit the tractor balls, Lower pin (item 15), Spacers (item 16) and Lynch pins (item 10) to both sides of trimmer frame on the locked Lift arm bracket.
  • Page 69 6. Once the tractor axle brackets and the axle frame assembly are aligned connect the axle frame into the axle brackets either by shortening the top link (item 12) set in POS ‘B’ or slowly and carefully raising the tractor’s lift arms. The sub- frame will rise at its front so that the Lift arms (item 2 and 3) engage into the latches.
  • Page 70 Top link storage Hitch subframe position item 1 item 12 9. The machine should then be slowly and carefully raised to a height that brings the tractor’s PTO shaft and the gearbox input shaft to the same approximate height. 10. To prevent undue stress on the top link clevis of the tractor, the system uses the tractor’s lift arms to carry the weight of the machine.

  • Page 71: Connecting The Controls

    Fit the PTO shaft ensuring: Connect the steel Connect the pull release yoke plastic pull end to the tractor release type yoke end to the hedge / verge trimmer With the PTO connected but with its drive disengaged, ensure that the machine can be lowered to its standing height without the PTO fouling on any part of the tractor or machine, the link arms fouling in any way, or the electrical cables being stretched.
  • Page 72 A 12-volt power supply is required for the electrical controls and oil cooler. These must be connected, via a suitable fuse. The power supply must not come from the cigarette lighter, three pin connector or trailer 7 pin socket: due to the electric controls having a high current draw.
  • Page 73 All 8000 hedge / verge trimmers have fully independent hydraulics as standard. The parking stands can be lifted from their ‘parked’ to their ‘work’ positions.
  • Page 74 Having first read and understood the information on the controls (Section 6) again set the tractor speed to a slow to moderate level. Now carefully operate the control buttons and / or joystick and ensure that all the movements are functioning correctly; be ready at all times to cancel the action, should it be incorrect Move all the cylinders to their extremes to expel any air.
  • Page 75 5. Raise the linkage slightly to allow the pins items 5 to be removed. Pins items 5 6. The parking stands can now be lowered to their ‘parked’ positions (see previous section 5.12). 7. Then lower the tractor linkage until the stands are in contact with the ground. Adjust the tractor top link to ensure both stands are in full contact with the ground.
  • Page 76 14. Remove the top link. Refit the pins (items 5) so that the 3 point yoke weight (item 7) can be supported. 3 point yoke item 7 Pins item 5 15. Remove the top link pin between the tractor and 3-point linkage rocker. Then swing the 3 point assembly away from the tractor towards the trimmer main frame.
  • Page 77 Item numbers referenced in this section relate to the parts manual MAN–10111, Kit- 08239. 1. Follow steps 1 – 4 from above section 5.14. 2. Follow steps 6 – 12 from above section 5.14. 3. Remove the PTO shaft. 4. Once sitting stable, remove the top link from position ‘A’ or its storage position and place in position ‘B’...
  • Page 79 These actions are proportional; that is small joystick displacements give slow cylinder movements and large displacements give faster cylinder movements. Shelbourne Reynolds Ltd or a Shelbourne Reynolds approved dealer will set-up the controls to the operators liking when the machine is delivered.
  • Page 80 Lift down (lower) Lift up (raise) Reach In Reach Out Head rotation: Move the joystick top thumb rocker in at the top or in at the bottom to rotate the head. This service action is also proportional. Head rotation – Move rocker in at the top to move head anti-clockwise.
  • Page 81 Slew: Move the joystick bottom rotary wheel clockwise and anti-clockwise to move the Slew forward or backwards. Slew is default on the Joystick rotary wheel and is also proportional. Slew Forward: Rotates the arms into the work position next to the tractor. Slew Backward: Rotates the arms into the transport position behind the tractor.
  • Page 82 Slew or Tele swap button: Press the ½ green highlighted Slew or Tele swap button and the green indicator will switch between Slew (top) and Tele (bottom). The icons on the below buttons will also change accordingly to what is activated by the screen. When the ½...
  • Page 83 Slew or VFR swap button: Press the ½ green highlighted Slew or VFR swap button and the green indicator will switch between Slew (top) and VFR (bottom). The icons on the below buttons will also change accordingly to what is activated by the screen. When the ½...
  • Page 84 Rotor up cut Rotor down cut Rotor stop Controls display screen when starting the cutting head rotor: To Start Rotor Warning for 5 up cut press seconds green and hold for 3 flashing button & seconds. buzzer sounding Button frame then button goes highlights &...
  • Page 85 To Start Auto return press and hold for 1 second. Button frame highlights. Auto return ON with machine booms in work position. Button lit solid green. Auto return OFF. If engaging the auto return with the machine not in its work position the boom will slew / operate immediately into their work position.
  • Page 86 To operate both Lift and Head float press the Lift and Head float button once. By pressing this button, the Lift and Head float button, the Lift and Head float button all illuminate green. To switch all off, press again the Lift and Head float button. Lift and Head float ON To operate, just Lift float, press the Lift float button once, this will illuminate green.
  • Page 87 Warning for 30 seconds & buzzer & both green & red buttons flashing. Flashing buttons continue until temp of oil has dropped below senor trigger point. Home screen (Hedge mode selected including VFRT): Hedge or Verge Menu selection swap button button Float buttons removed when in...
  • Page 88 8000 ELECTRIC PROPORTIONAL CONTROLS – S TOUCH MAX This system incorporates a CAN Bus link between the control unit in the cab and the control box on the machine. This reduces the amount of wiring and connections, improving reliability and as a spin-off gives useful diagnostics.
  • Page 89 These actions are proportional; that is small joystick displacements give slow cylinder movements and large displacements give faster cylinder movements. Shelbourne Reynolds Ltd or a Shelbourne Reynolds approved dealer will set-up the controls to the operators liking when the machine is delivered.
  • Page 90 Slew: Move the joystick front roller forward and backward to move the Slew in the same orientation as the roller. Slew is default on the joystick’s front roller and is also proportional. Slew Forward: Rotates the arms into the work position next to the tractor. Slew Backward: Rotates the arms into the transport position behind the tractor.
  • Page 91 Slew or VFR swap button: Press the ½ green highlighted Slew or VFR swap button and the green indicator will switch between Slew (top) and VFR (bottom). The icons on the below buttons will also change accordingly to what is activated by the screen. When the ½...
  • Page 92 Rotor stop Rotor up cut Rotor down cut Controls display screen when starting the cutting head rotor: To Start Rotor Warning for 5 up cut press seconds green and hold for 3 flashing button & seconds. buzzer sounding Button frame then button goes highlights &...
  • Page 93 To Start Auto return press and hold for 1 second. Button frame highlights. Auto return ON with machine booms in work position. Button lit solid green. Auto return OFF. If engaging the auto return with the machine not in its work position the boom will slew / operate immediately into their work position.
  • Page 94 To operate both Lift and Head float press the Lift and Head float button once. By pressing this button, the Lift and Head float button, the Lift and Head float button all illuminate green. To switch all off, press again the Lift and Head float button. Lift and Head float ON To operate, just Lift float, press the Lift float button once, this will illuminate green.
  • Page 95 Warning for 30 seconds & buzzer & both green & red buttons flashing. Flashing buttons continue until temp of oil has dropped below senor trigger point. Hotkeys (Joystick): The buttons marked below are the hotkey buttons. They can be assigned to user settable functions. Factory default settings are not set, this means that they will not work any function from factory settings.
  • Page 96 Time and date setting: The time and date will be set by Shelbourne Reynolds. If for any reason this needs setting, please contact your dealer or Shelbourne Reynolds as a Pin code to allow access to the manufacturer settings screen is required.
  • Page 97 Manufacturer settings: The manufacturer settings can be accessed via a four-digit pin code. Should a pin code be required please contact Shelbourne Reynolds. Manufacturer settings button Press enter pin Enter pin code by scrolling through each digit until all four are entered.
  • Page 98 Display settings screen: The display settings screen can be accessed by pressing the display settings selection button on the menu screen. Display settings selection button Back button Close button Screen saver Backlight IT’S RECOMMEND Range (20 to 100%) THIS SHOULD BE SET TO ‘OFF’...
  • Page 99 Machine hours screen: The machine hours screen can be accessed by pressing the machine hours selection button on the menu screen. Machine hours selection button Home button Back button Electrical Hours: Electrical hours is the length of time that the control system has been powered on for.
  • Page 100 Joystick configuration screen: The joystick configuration settings screen can be accessed by pressing the joystick configuration settings selection button on the menu screen. Joystick configuration settings selection button Lift down (lower) settings button Home button Back button Head angle settings button Reach (out) Reach (in) settings button...
  • Page 101 Lift settings: Press either one of the lift settings buttons to access the lift settings page. Note: Select the mode (Hedge or Verge) before setting the user preferences. Different settings can be independently set to both Hedge and Verge mode. Home button Back button Joystick Limit...
  • Page 102 Reach settings: Press either one of the reach settings buttons to access the reach settings page. Back button Home button Deadband Joystick Limit Range: 1 - 10 Range: 1 - 10 Default: 5 Default: 10 1 = Small Deadband 1 = Small deflection 10 = Large Deadband 10 = Large deflection Max Speed...
  • Page 103 10 = Large Deadband Hedge or Verge selection button 8000 CONTROLS SCREEN SETTINGS – MAX ONLY Joystick configuration screen: The joystick configuration settings screen can be accessed by pressing the joystick configuration settings selection button on the menu screen. The Max joystick configuration screen is similar to the Compact but has the addition of the Hotkey buttons.
  • Page 104 Hotkey 1, 2 & 3 selection screen (Hedge mode): Select the Hotkey button required to be set, ensure Hedge mode is selected before setting Hotkeys. Green highlight button indicates when a Hotkey is saved and will be activate when the relevant Hotkey joystick button is pressed.
  • Page 105 8000 CONTROLS - OPTIONS Machine settings screen (options): Machine monitor kit option is shown as PTO speed and Rotor power buttons. Head memory is also an option. If these are not present on the machine settings screen then the machine has not been built with these options included.
  • Page 106 Head Memory (option): Head memory is a feature that when engaged allows the head to automatically remain at a determined position to the ground without the operator having to move the head angle rocker on the joystick. Care must be taken before engaging Head memory. This is because Head memory modes are autonomus and can move the head position automatically and without warning.
  • Page 107 Preset button: This button allows the head to automatically seek a preset angle set by the operator. The preset angle can be increased or decreased by pressing the plus or minus buttons. An indication of the preset angle in degrees is displayed in red within the preset button.
  • Page 108 Head Memory Speed: This allows the opertator to adjust the speed of the head memory depending on the working forward speed. One will be slower speed and Ten will be a faster speed. Head memory speed: Range: 1 to 10 Default: 6 Hydraulic roller option: Hydraulic roller uses the tractors double acting spool lever to move the roller up or down (see tractor manual for spool operation).

  • Page 109: Operation

    SECTION 7: OPERATION Refer to section 2 for safety procedures. MOVING FROM TRANSPORT TO WORK POSITION See section 2.7 for accident prevention when operating. • For 4 point mounting machines lower the tractor 3 point linkage so that the weight of the machine is carried by the stabiliser system. For axle mounted machines this is not required.

  • Page 110: Starting The Rotor

    • Power up the controls, twist and let the emergency stop rise to allow the screen to power up. Engage the PTO. • Lower the lift cylinder until the rocker is clear from the bump stop. Extend the reach cylinder so that when the slew cylinder is extended the trimmer head misses the tractor wheel / cab.
  • Page 111 STOPPING THE ROTOR See section 2.7 for accident prevention when operating. The rotor can be disengaged with the PTO running at working revs, because of the design of the motor control valves. However, it is good practice to reduce the engine speed first.
  • Page 112 4. The pad above the top link, the rocker bump stop should be adjusted to suit your tractor so that there is at least a 300mm gap between the booms and the rear of the tractor cab, otherwise the boom members will be subjected to considerable stress should the head / outer boom bounce.
  • Page 113 6. On 4 point mounted machines we recommend that the linkage is carefully raised by a small amount for transportation – so that the weight of the machine is carried on the lower link arms of the tractor rather than its top link anchor point. As the linkage is raised you will find that the nose plate can rotate by a small amount within the stabiliser frame.
  • Page 114 9. Disengage the PTO and turn the control box power off. 8000 trimmers come with road lights as standard so these should be connected when on the highway. Ensure the cutting head is not obscuring lights visibility. WORKING ON THE HIGHWAY See section 2.11 for accident prevention when taking on public roads...
  • Page 115 The nose is adjustable into one of seven positions using a series of holes within the nose assembly. To reduce the danger of debris being thrown out of the front of the head the nose MUST be set in its lowest position for verge work, and as low as is practical for hedge cutting.
  • Page 116 The two cylinders are hydraulically linked and work together as a pair. Should these cylinders become out of phase with each other it’s possible for them to be synchronised by operating the roller to the fully down position, then continue to operate the spool powering down for a few seconds allowing the cylinders to synchronise and oil to pass through both the cylinders.

  • Page 117: Wire Cutter

    7.10 VERGE CUTTING See section 2.7 for accident prevention when operating. All 8000 trimmer models have head float and lift float as standard. Head float can be engaged or disengaged on the control screen. It works using the centrally placed head which can then roll naturally with the ground contours, easing the operator’s task.
  • Page 118 Lift float can be engaged or disengaged on the control screen. Lift float facility is, operated by manually charging an accumulator. This reduces the load on the roller; thereby lowering the breakback forces and saves the operator from having to constantly alter the cutting height.
  • Page 119 7.12 CUTTING THICKNESS The below is a guide to maximum sizes. 7.13 REMOVING FOREIGN OBJECTS OR BLOCKAGE FROM THE MACHINE Refer to section 2.8 – Accident prevention when removing a foreign object or blockage. If during operation, a knocking sound is heard or the cutting head stalled then there will be a foreign object such as a large stone, tyre, wire, etc or a build-up of material within the cutting head area.
  • Page 120 If the obstruction has still not been removed, it’ll need removing manually. Ensure that the cutting head is lowered to the ground or supported in such a way that hydraulic or mechanical failure cannot injure any personnel. Position the Cutting head vertically upright so the rotor can be accessed.

  • Page 121: Telescopic Arm

    7.17 VARIABLE FORWARD REACH TELESCOPIC (VFRT) See section 2.7 for accident prevention when operating. VFRT booms are an option on 8000 trimmers which is made up of two services combined. Variable forward reach (VFR) and Telescopic (T). This boom configuration allows the operator to bring the cutting head alongside the tractor.
  • Page 122 The variable forward reach (VFR) service is controlled by two cylinders which are hydraulically linked and work together as a pair. Should these cylinders become out of phase with each other it’s possible for them to be synchronised by operating them to the fully backwards position.
  • Page 123 Narrow lane bracket in its fully extended position rotated 53 degrees When the narrow lane bracket is not being used it should be locked in its fully closed position by inserting the locking pin and retaining with the pin into the hole nearest the pin handle.
  • Page 124 To ensure the fan is running smooth turn the tractor spools flow down to between 30 – 40 l/min or if the fan blower is hunting turn the tractor spool flow down until it runs smooth. Excessive tractor flow may cause heat build-up for both the tractor and the debris blower.
  • Page 125 Lowest height OHPLs are those carrying 11kV to 33kV at a minimum height of 5.2 meters above ground. 8000 trimmers are capable of reaching higher than 8 meters which means there is high risk of the machine being able to contact the wires.
  • Page 126 Exclusion zones are shown in shaded area below. Exclusion Exclusion zone Exclusion zone zones for high voltage low voltage (LV) pole with (HV) transformer Never allow any part of the machine to enter the exclusion zone. Operation of any part of the hedge / verge trimmer or tractor within 10 meters horizontally of an OHPL is not recommended.

  • Page 127: Maintenance And Storage

    MAINTENANCE SCHEDULE Refer to section 2.10 for accident prevention when servicing / adjusting the machine. Please see below table showing the overall 8000 trimmer maintenance schedule. LUBRICATION Refer to section 2.10 for accident prevention when servicing / adjusting the machine.

  • Page 128: Pto Shaft

    The following transfer will be found on the top hood on the machine – PTO SHAFT Refer to section 2.5 for accident prevention when using the PTO shaft Grease both universal joints every 10 hours (or daily). Every 100 hours (or every 2 weeks), separate the telescoping members and grease along the length of the inner shaft.
  • Page 129 Check gearbox oil level regularly, a sight glass is fitted on the side to facilitate this on GEA-0183 – Gearbox (small). Sight glass for checking gearbox oil level Check gearbox oil level regularly, a sight glass is fitted on the rear face to facilitate this on GEA-0187 –...

  • Page 130: Hydraulic Oil

    If a biodegradable oil is to be use, please contact Shelbourne Reynolds Ltd with the oil specification to check suitability. No fixed interval at which the hydraulic oil should be renewed can be stated. This will depend on the way in which the oil is worked and how well it is looked after.
  • Page 131 filter and the return line filter at the same time as changing the oil. Then after 50 hrs replace the return line filter again. The machine is also fitted with an oil cooler located at the top of the hydraulic oil tank. Start up of the oil cooler fan will happen when the oil temperature rises above 50ºC.
  • Page 132 FILTRATION Refer to section 2.6 for accident prevention when using the hydraulic system The machine is equipped with a suction strainer, situated in the bottom of the tank. When the oil is changed, or if the symptoms of cavitation are suspected (see Section 8.5 –...

  • Page 133: Torque Setting

    HYDRAULIC HOSES AND ADAPTORS Refer to section 2.6 for accident prevention when using the hydraulic system During initial period of running of a new machine it’s important to check more regularly all hydraulic connections to ensure there are no leaks. If a leak is found ensure the hose end nut or adaptor is tightened immediately to the required torque from the table.
  • Page 134 Shelbourne Reynolds cutting heads rotors use bolt on balance weight system. This means it’s highly important that when replacing a flail or flail bolts, any balance weights or washers which are in place should be returned to their position.

  • Page 135: Flail Head

    Every machine has a rotor balance sheet supplied in its manual canister from new. If the balance sheet is missing contact Shelbourne Reynolds who hold a copy and will re-issue the balance sheet upon quoting the machine or head serial number.
  • Page 136 Ensure that there is nothing wrapped around the rotor or roller. All 8000 cutting heads are belt driven, check the belt tension regularly. This requires the removal of the drive cover. Loosen fixings to...
  • Page 137 Apply a load (8kg) per belt until a deflection of approximately 7-8mm at the mid span is reached. Apply load To adjust, slacken the nuts at the motor fixing bolts and the adjuster locknut, then turn the adjuster nut in the required direction. Then tighten lock nut and nuts for the motor fixing bolts.
  • Page 138 Torque figures are valid for non-greased or oiled threads and heads unless otherwise specified. Do not grease or oil fasteners unless specified in this manual. When using locking elements, increase torque values by 5%. METRIC FASTENERS (COARSE / STANDARD THREAD) BOLT TORQUE / GRADE* THREAD WRENCH...

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