Related Manuals for Lincoln industrial B Series
Summary of Contents for Lincoln industrial B Series
- Page 1 PL-2000 Series B The Breakthrough in automating manual grease lubrication Owner’s Manual One Lincoln Way St. Louis, Missouri 63120-1578 Copyright 1997 (314) 679-4200 Printed in U.S.A. FORM 402825...
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Page 2: Table Of Contents
PL-2000 Owner's Manual Index Lubricator Instructions Page Number Description ..................4 Lubricator Mounting Instructions ............5-6 Lubricator Mounting "Template" ............15 Installing Grease Lines ..............6-7 Electrical Wiring................... 8 Setting the Timer ................. 9 "Override" (manual lube) Fitting ............10 Filling the Reservoir ................ -
Page 3: Description
PL-2000 Owner's Manual Description The Lincoln PL-2000 is a programmable lubrication system that can supply grease to a maximum of 18 fittings. It can dispense NLGI #2 grease at timed intervals from 2 hours to 30 days. Each cycle of the system dispenses .012 in³. -
Page 4: Lubricator Mounting Instructions
PL-2000 Owner's Manual Installation Instructions (cont.) 1) To remove the bezel cover: Caution: A short ribbon cable runs from the bezel cover to the timer card. Unplug the cable before removing the bezel cover completely, or you may damage the timer card. •... -
Page 5: Installing Grease Lines
PL-2000 Owner's Manual Installation Instructions (cont.) 3) Route the feed lines (included with kit) from the PL-2000 to the grease fittings, and cut to length. Caution: Be sure to keep cut ends square and clean to avoid leaks. • Keep the lines short as possible. (Feed lines should not exceed 15' at tempera- tures below 0°F when using NLGI #2 grease.) •... - Page 6 PL-2000 Owner's Manual Installation Instructions (cont.) 5) Secure feed lines to the machine using clamps or straps. 6) Connect feed lines directly to existing grease fittings using the Zerk-Lock fittings included with the kit. The Zerk-Lock fitting consists of the Zerk-Lock body, insert, and a Quicklinc fitting.
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Page 7: Electrical Wiring
PL-2000 Owner's Manual Installation Instructions (cont.) 7) Do not turn on the power to the timer yet. Alternating Current (AC) operated PL-2000 Run electrical power to the PL-2000. Refer to the name plate on the right side of the PL-2000 unit 230 Volt (for North American use): for the electrical requirements of the model you have. -
Page 8: Setting The Timer
PL-2000 Owner's Manual Setting the Cycle Time WARNING Turn off and lock out power to the PL-2000 before opening the enclosure. 1) Remove the bezel cover from the front of the PL-2000. Caution: A short ribbon cable runs from the bezel cover to the timer card. -
Page 9: Override" (Manual Lube) Fitting
PL-2000 Owner's Manual Initial Start-up & Operation Both the FILL and OVERRIDE fittings are behind a protective cover which swings open in a counter clockwise direction. As with all lubrication systems, lubricant is to be clean and free of foreign material and grit. Filter if necessary. -
Page 10: Remote Monitor Option
PL-2000 Owner's Manual Remote Monitor Option Timer circuit card • Two terminals connecting to dry relay contacts on the timer circuit card can be used to send a remote indication of a lube cycle. • The relay contacts close with each lube event and open on completion of the event. -
Page 11: Disposal Information
PL-2000 Owner's Manual Special instructions for handling or Vent Screw Location removal of PL-2000 from service: IMPORTANT: Vent pressure from the lubricant reservoir before handling the unit in any way, and before removing it from its installed position. Venting lube pressure from reservoir: •... -
Page 12: Troubleshooting Chart
PL-2000 Owner's Manual Trouble Shooting Chart Symptom Possible Cause Solution Reservoir empty Fill reservoir Reservoir overfilled Bleed off some lubricant from reservoir using vent valve. Wire connections to timer are loose or Check that timer connections are tight and incorrectly wired. correct. -
Page 13: Replacement Parts List
PL-2000 Owner's Manual Replacement Parts Std. Part Description Pkg. Number Qty. 241054 Nylon cable ties (7") (100 pcs.) 241055 Nylon cable ties (7") (50 pcs.) 241056 Nylon cable ties (7") (25 pcs.) 244047 Quicklinc Fitting (for Zerk-Lock) 244883 Quicklinc fitting (lubricator outlet) 247340 Zerk-Lock fitting... -
Page 14: Lubricator Mounting "Template
Remove template along perforation.
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