Lincoln industrial AM 08 Owner's Manual

Lincoln industrial AM 08 Owner's Manual

Mobile lubricators

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Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Mobile Lubricators
Model AM 08/14/24
1077a95
Page 1 of 24
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259

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Summary of Contents for Lincoln industrial AM 08

  • Page 1 Owner Manual Operating Instructions and Service Parts List 6.2A-18001-A96 Mobile Lubricators Model AM 08/14/24 1077a95 Page 1 of 24 SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259...
  • Page 2: Table Of Contents

    Owner Manual Operating Instructions and Service Parts List Preface and Table of Contents 6.2A-18001-A96 Preface This Owner manual is intended to familiarize the user with the If persons who are charged with work with the pump/lubrication system do not have a good command of the english language, it is pump/lubrication system and to enable him/her to use its va- the user’s responsibility to take the necessary action to make the rious features.
  • Page 3: Safety Instructions

    Owner Manual Operating Instructions and Service Parts List Safety Notes 6.2A-18001-A96 Safety Notes The Operating Instructions include general instructions which Staff Qualification and Training The staff responsible for operation, maintenance, inspection and must be followed when a pump/lubrication unit is installed, ope- installation must be adequately qualified for these jobs.
  • Page 4 Owner Manual Operating Instructions and Service Parts List Safety Notes 6.2A-18001-A96 Safety Instructions for Maintenance, Inspection and Instal- lation Services Unauthorized Modification and Spare Parts Production The user must make sure that all maintenance, inspection and Alteration and modifications of the machine are only allowed if installation work is executed by authorized and qualified experts approved by the manufacturer.
  • Page 5: Description

    Model AM08 AM14 AM24 This Owner manual only refers to the mobile lubricator in charge of the series AM 08/14/24. It is intended for the personnel the Lubricant Output 8 dm³/h 14 dm³/h 24 dm³/h assembly, service and maintenance of the units.
  • Page 6 Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 Layout 1042a95 Fig. 2.4.1: Layout of the mobile lubricator Item Description lubrication pump ZPU08, ZPU14 or ZPU24 trolley *control valve ”E” *2-way swivel 90° *high pressure hose electrical control box power supply cable * not included in our standard delivery program Page 6 of 24...
  • Page 7 Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 1026a94 Fig. 2.4.2: Structure of the central lubrication pump The pumps ZPU 08/14/24 consist of the following parts: Item Description Item Description pump housing check valve lubricant reservoir lubricant filter stirring paddle with scraper and fixed paddle pressure gauge high-pressure pump element...
  • Page 8 Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 Model designation chart The full model designation is mentioned on the nameplate. AM08 380-415/ Model Designation 420-480V AM14 380-415/ 420-480V AM24 Lubricant delivery: 8 dm³/h 14 dm³/h 24 dm³/h Reservoir capacity: 40 dm³...
  • Page 9 Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 The pump is equipped with the following units: Optional equipment : 5. Low level control for 40 dm³ reser- 1. Lubricant filter, item 8, page 7 Cleans the lubricant and prevents impu- voirs rities from entering the pump reservoir Via the pivoted paddle and magnetic...
  • Page 10: Electrical Equipment

    Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 Electrical equipment Mode of Operation Control box Electrical circuit diagram attached The lubricant is filled by hand into the reservoir (connection, item to the appendix 12) via the opened cover or by means of a filling pump. Flanged gear motor Motor data sheet attached to the ap- A stirring paddle with scraper and a fixed paddle (item 3) are in-...
  • Page 11 Owner Manual Operating Instructions and Service Parts List Description 6.2A-18001-A96 The pump element operates as a piston pump with two pistons Description of operation of the high-pressure pump element operating in opposite direction which suck in lubricant alternately and feed it through the outlet hole to the pressure line. The outlet 1, 2 = delivery piston channels of the high-pressure pistons are controlled by a floating...
  • Page 12: Erection And Assembly

    Owner Manual Operating Instructions and Service Parts List Erection and Asembly / Operating Instructions 6.2A-18001-A96 Erection and Assembly Operating Instructions Preliminary mechanical work Commissioning • Connect high-pressure hose to pressure line connection of Filling of the lubricant reservoir pump. • Connect control valve with universal swivel to the other end of The grease reservoir must be filled with clean lubricant via the the high-pressure hose.
  • Page 13: Operation

    Owner Manual Operating Instructions and Service Parts List Operating Instructions 6.2A-18001-A96 Operation Maintenance and Repair Move the mobile lubricator on even Repair work should be executed only by qualified personnel CAUTION surfaces only. using original spare parts. Do not stay in the tilting area of the trol- ley.
  • Page 14: Troubleshooting

    Owner Manual Operating Instructions and Service Parts List Operating Instructions 6.2A-18001-A96 Troubleshooting • Fault: pump does not supply the lubricant • Remedy: • Cause: • No electrical voltage applied (signal lamp for control voltage does • Check voltage supply, main plug, socket and cable. not light) •...
  • Page 15: Adjustments

    Owner Manual Operating Instructions and Service Parts List Operating Instructions 6.2A-18001-A96 All repair work beyond the knowledge of the user’s personnel must be undertaken by Lincoln qualified experts. For this, send the defective pump to the Repair Department of Lincoln or call a specialist who will repair the pump on site.
  • Page 16 Owner Manual Operating Instructions and Service Parts List Spare Parts List 6.2A-18001-A96 Spare Parts List 1006a94 Fig 5.1: Central lubrication pump ZPU 08/14/24 without drive assemblies Page 16 of 24 SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259...
  • Page 17: Spare Parts Drawing And Spare Parts List

    Owner Manual Operating Instructions and Service Parts List Spare Parts Drawing and Spare Parts List 6.2A-18001-A96 Item Designation Qty. Part Number without drive assemblies reservoir 40 dm³ with air filter 505-30851-1 Hexagon socket head screw M6x20C8 201-12018-5 Tooth lock washer J6, 4Z 210-12161-3 Clamping ring 405-20315-1...
  • Page 18 Owner Manual Operating Instructions and Service Parts List Spare Parts Drawing and Spare Parts List 6.2A-18001-A96 Item Designation Qty. Part Number Item Designation Part Number Drive assemblies for central Drive assemblies for central lubrication pump ZPU 14 lubrication pump ZPU 24 (1) Assembly for drive with gear motor (1) Assembly for drive with gear motor Flanged gear motor...
  • Page 19: Appendix

    Owner Manual Operating Instructions and Service Parts List Appendix 6.2A-18001-A96 Appendix Circuit Diagram 1043a95a Fig. 6.1: Circuit Diagram Page 19 of 24 SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259...
  • Page 20 Owner Manual Operating Instructions and Service Parts List Appendix 6.2A-18001-A96 Parts list Item Description Part number housing 220 x 300 x 120 237-13377-1 circuit-breaker 1 - 1.6 A acc. to motor 236-13820-3...7 automatic circuit-breaker, 2-pole 1 A 236-13840-2 automatic circuit breaker, 1-pole 0.5 A 236-13839-1 control switch 236-13379-6 switching element 1 S...
  • Page 21: Motor Data Sheet

    Owner Manual Operating Instructions and Service Parts List Appendix 6.2A-18001-A96 Motor Data Sheet Standard Multi-Range Three-Phase AC Asynchronus Gear Motors Pump model ZPU08 ZPU 14 ZPU 24 Units AM08 AM14 AM24 Motor manufacturer Motor type G80F/D71B-4 G80F/D80B-4 G90F/D90SA-4 Part-No. 245-13575-1 245-13575-2 245-13575-3 Frequency...
  • Page 22 Owner Manual Operating Instructions and Service Parts List 6.2A-18001-A96 Motor Data Sheet Three-Phase AC Asynchronus Gear Motors 290/500 V (50Hz) Pump model ZPU 08 ZPU 14 ZPU 24 Units AM08 AM14 AM24 Motor manufacturer Motor type G80F/D71B-4 G80F/D80B-4 G90F/D90SA-4 Part No. 245-13564-1 245-13564-2 245-13564-3...
  • Page 23: Pressure Switch

    Owner Manual Operating Instructions and Service Parts List Appendix 6.2A-18001-A96 Pressure Switch Adjustment of pressure switch: Before adjusting the pressure switch, switch off current supply to lubrication pump. After loosening counter nut SW 27, re-adjust the spring tension. On turning set screw SW 24 clockwise, the compression spring is tensed and the switching pressure is increased.
  • Page 24: Control Valve

    Owner Manual Operating Instructions and Service Parts List Appendix 6.2A-18001-A96 Control valve 1078a95 Fig. 6.4.1: Control valve Item Designation Part No. control valve 626-27172-1 universal swivel with hose connection 626-27204-1 connecting tube with hydraulic coupler 526-34044-5 Page 24 of 24 SKF Lubrication Systems Germany GmbH ●...
  • Page 25 EC Declaration of Conformity (in the sense of the Machinery Directive 2006/42/EC, Annex II Part 1 A) The manufacturer SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, D - 69190 Walldorf hereby declares that the machine Designation: Pump for pumping lubricants AM08/14/24 Type: Item number:...

This manual is also suitable for:

Am 14Am 24

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