Mercoid MPCJR Series Specifications-Installation And Operating Instructions

Mercoid MPCJR Series Specifications-Installation And Operating Instructions

Pump controller

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TABLE OF CONTENTS

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Front Panel Functions . . . . . . . . . . . . . . . . . . . . . . 6-7
Home Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Security Level Selection . . . . . . . . . . . . . . . . . . . . . .7
Lead/Lag Operation . . . . . . . . . . . . . . . . . . . . . . . . . .7
Analog Retransmission Operation . . . . . . . . . . . . .7
Serial Communication Operation . . . . . . . . . . . . . . .8
Menu Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Secondary Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Secure Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Alarm Type and Action . . . . . . . . . . . . . . . . . . . 10-11
Diagnostic Error Messages . . . . . . . . . . . . . . . . . .12
Programming Chart . . . . . . . . . . . . . . . . . . . . . . . . .13
Programming Example . . . . . . . . . . . . . . . . . . . . . .14
DWYER INSTRUMENTS, INC.
Series MPCJR Pump Controller
Specifications - Installation and Operating Instructions
3-19/32
[91.3]
4-1/2 [114.3]
17/32 [13.5]

SPECIFICATIONS

Inputs: 0 (or 4)-20 mA DC or 0 (or 2.0)-10.0 VDC
selectable.
Input Impedance: Current input: 10 Ω, Voltage input:
5K Ω.
Output Ratings: Control relays: SPDT, rated 10A @
240 VAC res., 1/4 hp @120 VAC, 1/3 hp @ 240 VAC;
Alarm relays: SPST, 3A @ 240 VAC res., 1/10 hp @
120 VAC; Other: 15 VDC @ 20 mA for output one and
output two.
Control Type: On/off, reverse or direct acting.
Power Requirements: 100-240 VAC nominal, +10%-
15%, 50 to 400 Hz, single phase; 132 to 240 VDC
nominal, +10%-15%.
Power Consumption: 7.5 VA max.
Accuracy: ±0.25% of span, ±1 least significant digit.
Display: Two 4-digit, 7 segment 0.56˝ high LED's.
Display Resolution: 1 count.
Memory Backup: Nonvolatile memory (no batteries
required).
Serial Communications: Optional RS-232 or RS-485
with Modbus
protocol.
®
Ambient Operating Temperature / RH: 14 to
131°F (-10 to 55°C) / 0 to 90% up to 104°F (40°C)
non-condensing, 10 to 50% at 131°F (55°C) non-
condensing.
Weight: 16 oz (454 g).
Front Panel Rating: Meets UL type 4X (IP66).
Loop Power Supply (Isolated): 24 VDC @ 50 mA,
regulated.
Alarm On-Off Differential: 1 count.
Set Point Range: Selectable.
Power Voltage Stability: 0.05% over the power
voltage range.
Temperature Stability: 100 PPM/°C typical, 200
PPM/°C max.
Common Mode Rejection: 140 db minimum at 60
Hz.
Normal Mode Rejection: 65 db typical, 60 db at 60
Hz.
Isolation: Relay: 1500 VAC to all other inputs and
outputs; 24 VDC loop power: 500 VAC to other inputs
and outputs; Process output: 500 VAC to other inputs
and outputs.
Storage Temperature: -40 to 176°F (-40 to 80°C).
Agency Approvals: UL 508.
1
Bulletin L-21
3-25/32 [95.9]
3-25/32
[95.9]
MAX. PANEL THICKNESS 0.25 [6.35]

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Summary of Contents for Mercoid MPCJR Series

  • Page 1: Table Of Contents

    Bulletin L-21 Series MPCJR Pump Controller Specifications - Installation and Operating Instructions 4-1/2 [114.3] 17/32 [13.5] 3-25/32 [95.9] 3-19/32 3-25/32 [91.3] [95.9] MAX. PANEL THICKNESS 0.25 [6.35] TABLE OF CONTENTS SPECIFICATIONS Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Inputs: 0 (or 4)-20 mA DC or 0 (or 2.0)-10.0 VDC Specifications .
  • Page 2: Getting Started

    GETTING STARTED 1. Install the control as described on page 2. 2. Wire the control following the instructions on pages Panel cut-out: 3 through 5. Page 3 contains basic wiring for the 3.620 x 3.620 in, control. If using the Series MPCJR’s transmitter power +0.032/-0.000 supply follow the additional directions on page (92 x 92 mm,...
  • Page 3: Wiring

    WIRING Do not run transmitter wiring or other Class 2 wiring in the same conduit as power leads. Use only the probe or transmitter for which the control has been programmed. Maintain separation between wiring of sensor, auxiliary in or out, and other wiring. See the “Secure Menu” for input selection.
  • Page 4 WIRING FOR TRANSMITTER INPUTS USING INTEGRAL POWER SUPPLY Wire power and outputs as shown on previous page. Wiring for two-wire transmitters shown below in Figure 3. All wiring shown in Figure 3 is Class 2. USE OF A FUSE [1/8A FAST-BLOW] IN THE LOOP CONNECT JUMPER BETWEEN TERMINALS 3 AND 12 IS RECOMMENDED TO PROTECT THE CONTROL INPUT CIRCUITRY.
  • Page 5 WIRING FOR 485 AND 232 SERIAL COMMUNICATION OPTIONS Wire power and outputs as shown on page 3. Wiring for options is shown in Figure 4 below. All wiring shown below is Class 2. Shielded twisted pair is recommended for Option 485. DO NOT run signal wiring in the WARNING same conduit or chase as the power...
  • Page 6: Front Panel Functions

    FRONT PANEL FUNCTIONS ALARM LAMPS PUMP 1 ON LAMP PUMP 2 ON LAMP LEVEL DISPLAY 1ST SET POINT DISPLAY Key functions are as follows: INDEX: Pressing the INDEX key advances the display to the next menu item. May also be used in conjunction with other keys as noted below.
  • Page 7: Home Display

    LEAD/LAG OPERATION INDEX and DOWN ARROW: Pressing these The Mercoid MPCJR pump controller is designed ® keys simultaneously will allow backing up one menu to easily operate a pair of pumps in the most efficient item, or if at the first menu item they will cause the display manner possible.
  • Page 8: Serial Communication Operation

    OPTION 232, 485 SERIAL COMMUNICATION Secondary Menu OPERATION Press the UP ARROW and Enter keys to start The serial communications options allow the control to the menu. Press INDEX to advance to the next menu be written to and read from a remote computer or other item.
  • Page 9: Secure Menu

    Secure Menu SCAL Scale Low: Select 100 to 9999 counts below SCAH. Press the UP ARROW and Enter keys for 5 The total span between SCAL and SCAH must be Seconds to start the menu. Press INDEX to advance within 11998 counts. Maximum setting range is to the next menu item.
  • Page 10: Alarm Type And Action

    ALARM TYPE AND ACTION In any critical application where CAUTION failure could cause expensive product loss or endanger personal safety, a redundant limit controller is required. When setting an alarm value for an absolute alarm (A1t = AbS or A2t = AbS), simply set the value at which the alarm is to occur.
  • Page 11 If AL2 is set to OFF the remaining A2, alarm 2, menu items IF INHIBIT IS ON AND A POWER WARNING do not appear. FAILURE OCCURS DURING A HIGH ALARM, RESTORATION OF POWER WILL NOT A2t Alarm 2 Type: Select AbS or dE. Factory default is AbS.
  • Page 12: Diagnostic Error Messages

    Addr (Option 232 or 485, Serial Communications) Control Address: Set from 1 to FF. This number (hexadecimal, base 16) must match the address number used by the host computer. Factory default is 32. bAUd (Option 232 or 485, Serial Communications) Communication Baud Rate: Select 300, 1200, 2400, 4800, 9600, or 19200.
  • Page 13: Programming Chart

    PROGRAMMING CHART Use the charts on this and the next page to record the values in your application. You may want to photocopy the pages if you plan to make programming changes. Menu Item Default Set At Description Primary Home Position, Process Variable and SP1H’s Value displayed PV SP1H Secondary SPIH Set Point 1 value (default is in feet)
  • Page 14: Programming Example

    PROGRAMMING EXAMPLE Example: • Keep Empty, two pump (duplex) • Depth 25 feet MPCJR • Pump 1: Start at 6 feet Stop at 3 feet Pump 2: Start at 12 feet Stop at 9 feet • Low level alarm: 1 foot, fixed, auto reset HIGH LEVEL ALARM •...
  • Page 15 NOTES __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________...
  • Page 16 NOTES __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ Modbus is a registered trademark of Schneider Automation, Inc. ®...

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