Webasto ProCore Installation Manual
Webasto ProCore Installation Manual

Webasto ProCore Installation Manual

Auto-watering kit, 24vdc valve & mount-on pedestal

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ProCore
Installation Manual
Installation Manual
TM
ProCore
Auto-Watering Kit,
24VDC Valve & Mount-On Pedestal
Page 1 of 20
Webasto Charging Systems, Inc.
25401-76-0202

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Summary of Contents for Webasto ProCore

  • Page 1 ProCore Installation Manual Installation Manual ProCore Auto-Watering Kit, 24VDC Valve & Mount-On Pedestal Page 1 of 20 Webasto Charging Systems, Inc. 25401-76-0202...
  • Page 2 © Webasto Charging Systems, Inc., 2022. All rights reserved. ProCore is a product line of Webasto Charging Systems, Inc. (WCSI). Webasto Charging Systems and the Webasto Charging Systems logo are trademarks of WCSI. Corporate names, trademarks, registered trade- marks, service marks, symbols, and logos stated herein are the property of the respective companies.
  • Page 3 Please write down the unit serial number in the Owner’s Record below to ensure superior service, and have it available when contacting Webasto Customer Service. The serial number can be found on the nameplate rating label on the left side of the unit.
  • Page 4 Installation Manual ProCore Webasto Charging Systems, Inc. Page 4 of 20 25401-76-0202...
  • Page 5: Table Of Contents

    Safety Precautions – Read Before Using ..................7 Installation Note ...........................9 Preparation ..........................9 Hardware .............................9 Installation ...........................9 Connecting a Second Port to an Existing Tank .................16 Fill Water Considerations ......................16 Operation ...........................16 Webasto Charging Systems, Inc. Page 5 of 20 25401-76-0202...
  • Page 6 Installation Manual ProCore Webasto Charging Systems, Inc. Page 6 of 20 25401-76-0202...
  • Page 7: Overview

    • Disconnect charger unit from utility power and any vehicles or battery packs while assembling and mounting the auto watering kit. • Wear safety glasses while using drill. Page 7 of 20 Webasto Charging Systems, Inc. 25401-76-0202...
  • Page 8 Installation Manual ProCore Webasto Charging Systems, Inc. Page 8 of 20 25401-76-0202...
  • Page 9: Installation Note

    Preparation This manual is to be used for installation of the following kits: Part Number Description 25046 Kit, 5 Gal. Tank Auto Watering, 24VDC Valve, ProCore 25047 Spec, Kit, Auto Watering Expansion, 24VDC Valve, Hoses, Couplings, No Tank, Instructions Hardware Items Tools –...
  • Page 10 (P/N # 05241) to the rear side of pedestal. Two 5/16-18 x 3/4 Flange Head Cap Screws 4. Attach the garden hose fill hose from the water supply to the input of the tank. Garden Hose Connection Webasto Charging Systems, Inc. Page 10 of 20 25401-76-0202...
  • Page 11 5. Prepare the valve by attaching the mounting plate to the valve bolts with a 7/16-in wrench. Mounting Bracket 6. Confirm it is correctly positioned to the strainer as shown below. Strainer Webasto Charging Systems, Inc. Page 11 of 20 25401-76-0202...
  • Page 12 1/4-20 x 1/2 flanged bolts (P/N # 01860). 8. Guide the valve wires through the hole with the strain relief (P/N # 13598), “clicking” it into position with pliers. Webasto Charging Systems, Inc. Page 12 of 20 25401-76-0202...
  • Page 13 9. Connect one red wire to the negative (-) and another red wire to the positive (+) electrical connections, then connect the green wire to the earth/ground connection as shown bellow. Webasto Charging Systems, Inc. Page 13 of 20 25401-76-0202...
  • Page 14 When finished, cut off any excess hose, slip the hose over the barbed fitting on the valve, and secure it with a metal hose clamp. Webasto Charging Systems, Inc. Page 14 of 20...
  • Page 15 BFS Low Pressure, and press Enter again to save the selection. The watering system is now activated – press Enter until you have completed exited the menu. The installation is now complete. Webasto Charging Systems, Inc. Page 15 of 20 25401-76-0202...
  • Page 16: Connecting A Second Port To An Existing Tank

    Operators must connect the charger’s watering hose to the truck’s single point watering connection when they connect to the charger at the end of the week; the charger automatically opens the water supply valve during the weekly equalization charge to add water to the battery. Webasto Charging Systems, Inc. Page 16 of 20 25401-76-0202...
  • Page 17 ProCore Installation Manual This page left intentionally blank. Webasto Charging Systems, Inc. Page 17 of 20 25401-76-0202...
  • Page 18 Installation Manual ProCore This page left intentionally blank. Webasto Charging Systems, Inc. Page 18 of 20 25401-76-0202...
  • Page 19 ProCore Installation Manual This page left intentionally blank. Webasto Charging Systems, Inc. Page 19 of 20 25401-76-0202...
  • Page 20 Installation Manual ProCore Webasto Charging Systems, Inc. 1333 S. Mayflower Ave., Ste 100 Monrovia, CA 91016 Corporate headquarters: Friedrichshafener Str. 9 82205 Gilching Germany Webasto Charging Systems, Inc. Page 20 of 20 25401-76-0202...

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