Related Manuals for YANGTECH EMP Series
Summary of Contents for YANGTECH EMP Series
- Page 1 A05G069A YANGTECH (ENGLISH 2106) EMP-Series Multifunctional Electromagnetic Metering Pump EMP-3706/4210/5320 IP65 YANGTECH TECHNOLOGY CO., LTD. (Taiwan)
- Page 2 A05G069A YANGTECH EMP- Multifunctional Electromagnetic Metering Pump EMP-3706/4210/5320 Installation and Maintenance Manual 1. FEATURES Thank you for your purchase of this product. EMP-series metering pump has following outstanding characteristics. They can be widely applied in various types of auto-dosing procedure.
- Page 3 A05G069A unused wires must be cut off or covered the metal ends. ⚫ Do not use a inverter as power supply. This cause damage of this product. ⚫ Must drain the pipe before installation. Install pump to a pressured pipe is extremely high dangerous.
- Page 4 A05G069A ⚫ Notices of piping (Piping configuration consult scheme 1)： If pump location is above chemical container, do not excess 2.0meters higher than the chemical lowest level in the container and check valve must be installed vertically. High suction head may lead fail inhalation. Permissible suction head is affected by Liquid viscosity, specific gravity, pipeline conditions.(We do not guarantee suction head of this product) When input hose is empty, pump may not able to suck liquid into pump...
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Page 5: Installation
A05G069A 3. INSTALLATION ⚫ This product is suitable for universal power source(100V~240V AC/φ1/ 25Watts RMS), but installer still need to confirm that the power source is in the range. ⚫ Make sure this pump is horizontally installed. ⚫ Pump base dimensions illustrate below： 4 long-shape holes for M5-25 fixing screw 2 oblique-shape holes for M4、... - Page 6 A05G069A 4. MODEL IDENTIFICATION EMP-42 10 - AC H-U AB A= Series Code (Pump Series) (40=φ40mm, 46=φ46mm, 53=φ53mm) B= Diaphragm Diameter C= Flow Rate Code (06=60ml/min, 10=100ml/min, 20=200ml/min) D= Material Code (Consult material code list below) E= Joint Code (H=1/4”Hose Type , S=10mm Hose Type) (U=Universal 100~240V,φ1 / 2=220V,φ1 / 1=110V,φ1) F= Power Code G= Special Code...
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Page 7: Packing And Contents
A05G069A 5. PACKING AND CONTENTS ⚫Packing Dimension：L260mm*W180mm*H253mm (Double layer corrugated paper carton) ⚫Standard Contents： Item CONTENTS Pump*1 PVC Hose 1/4”(6* 11mm) *3.0m PVC Hose 3/8”(9.5* 15mm) *3.0m PTFE Hose 8*10mm*3.0m Screw Set (M5-25 *2+Gasket*4)*1 Operation / Installing manual*1 PTFE Connector 1/2”PT-8*10mm*1 SUS304 Connector 1/2”-8*10mm*1 PTFE Filter Check Valve (8*10mm) *1 PVC Filter Check Valve 1/4”(6* 11mm) *1... -
Page 8: Panel Description
A05G069A 6. OPERATIONS ⚫ PUMP COMPONENTS DESCRIPTION： Hose cap Panel cover Purge valve Outlet connector Operation panel Pump Stroke knob head Display Pump Inlet Signal I/O body connector connector Hose Power/level connector Rotatable base FRONT SIGHT SEMI-BACK SIGHT ⚫ PANEL DESCRIPTION： SWITCHES AND KNOB：... - Page 9 A05G069A Switch -PROG. and ▲ ▼ Press over 5 seconds, LED display blinks and show Cd01, press ▲ ▼ to select proper code you like then press PROG. again, blinking LED display shows value of this code. Press ▲ ▼ to select proper value then Press PROG.
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Page 10: Operation Mode
A05G069A ⚫ OPERATION MODE： Mode Mode Descriptions Code Name The simplest(general) mode. When source power is on the pump start to pumping. When source power is off the pump stop synchronously. This mode is suitable for manually operation or the pump is controlled by a external controller.(pH/O.R.P./ Cl etc.) General... - Page 11 A05G069A Pumping frequency is a integer fraction to the external voltage/on-off pulse signal. (suitable for PC/Encoder/Probe/PLC devices which generate pulse signal to control the pump) For example：The pump works 1 pulse when accept 6 signals. External Fractional External signal(6) Mode (Optional) Pump action(1) RUN/STOP*：Toggle this switch to run / stop the pump.
- Page 12 A05G069A Press over 5 seconds to abort a running batch immediately. DISP. ：Press this switch to change the unit of LED display. (Note1) ▲ ▼ ：invalid. *:External RUN/STOP key switch, PLC/push-type switch/solid-state switch can be used, general mechanical relay may not be suitable for excessive noise (Note1)：Display changing order diagram In mode01~06 ：...
- Page 13 A05G069A ⚫ CODE DESCRIPTIONS： CODE CODE NAME UNIT DESCRIPTIONS Default=0，Variation=0-80 Lowest Stroke Rate (In Mode 4,5,6 is invalid) Default=200，Variation=100-200 Lowest Stroke Rate (In Mode 4,5,6 is invalid) Default=01，Variation=1-9999 Dividing Default=01，Variation=1-9999 Multiple Default=9999，Variation=0-9999 Actually count-down timer = (cd05) * (cd07). For example, if cd05=5000 and cd07=100 then count-down Batch Timer timer=5000*100=500000(seconds)
- Page 14 A05G069A ⚫ CABLE AND CONTACTS SPECIFICATIONS： Pin No. Colors Functions & Specs Power/Level cable(5 cores, AWG18 /105℃/ 220VAC/1.0A,length 2.0 meters BLUE External power line WHITE External power line GREEN External power line ground (No connect to power source) Level sensor/switch (No connect to power source) RED/WHITE Level sensor/switch (No connect to power source) I/O cable (13cores,...
- Page 15 A05G069A Caution: Unused contacts must avoid short circuits, which may cause inner components to burn Note1： 1. Voltage pulse(from 0Vto next 0V as a full cycle, max. pulse=9000 Pulses/min, pulse width(in mini-second “mSec”) must comply with following table list. 2. Voltage<0.8V=Low Level; Voltage=3.0V~60V=High Level Signal Item Symbol...
- Page 16 A05G069A COMMON ABNORMAL SITUATIONS AND SOLUTIONS： ITEM SITUATIONS POSSIBLE CAUSES SOLUTIONS Supply power or correct No power or incorrect power power source Magnetic switch damaged Replace a new one Pump stop or pump can`t Fuse/current protector action Reset or change fuse start Coil temp.
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Page 17: Maintenance
A05G069A 8. MAINTENANCE ⚫ Keep environmental ventilation ⚫ Always clean the dust/oil/leakages (if any) on the pump surface, in/output joints. ⚫ If block may occur in pipe, check valves or filter. Disassemble them, clean and reassemble (Consult exploded views in p19-21.) ⚫... -
Page 18: Performance Diagram
A05G069A PERFORMANCE DIAGRAM Test Fluid：H Temperature：25℃ Power Source：220V/φ1/60Hz Stroke length：100% Pulse rate： 200 Pulses/min Pressure unit：kg/cm Note： Pipe altitude/length/number of valves/liquid viscosity/pressure, all these factors variate discharge rate. For best accuracy, calibrate discharge rate before normally use. The precision of discharge rate is about 2% when stroke length is between 50%~100%. - Page 19 A05G069A CONNECTOR DISASSEMBLE DIAGRAMS...
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- Page 21 A05G069A Consult P.19 for other head sections.
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Page 22: Dimensions And Specifications
A05G069A DIMENSIONS AND SPECIFICATIONS Pump Base Dimensions SPECIFICATIONS EMP-3706 EMP-4210 EMP-5320 Item \ Model \ Freq. 1. CAPACITY (mL/min) (H2O at 25℃) 10.0 PVC/PVDF 2. PRESSURE Max. 10.0 (kg/cm2) 3. STROKE(mm) 0.0~1.0 4. PULSE RATE(pulse/min) 1~200 5. DIAPHRAGM Dia.(mm) ACH/BSH: 1/4” (6* 11mm) PVC hose*3.0m 6. - Page 23 A05G069A Manufacturer / Sale ® YANGTECH YANGTECH TECHNOLOGY CO., LTD. (Taiwan)
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