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Summary of Contents for Biotech Top Light Series
- Page 1 H E A T I N G W I T H B I O M A S S www.biotech-heizung.com Planing folder Pellet boiler | Top Light Series | PZ Series Innovative co²-neutral Quality Efficient Know-how Sustainable...
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Page 3: Table Of Contents
CONTENT GENERAL NOTES ..................................TECHNICAL DATA ..................................DIMENSIONS ....................................9 3.1 TOP LIGHT M .....................................9 3.2 TOP LIGHT M MBW ................................10 3.6 PZ25RL ....................................14 3.7 PZ25RL MBW ....................................15 3.8 PZ32/35RL ....................................16 3.9 PZ32/35RL MBW ..................................17 3.10 PZ45/50/55RL ..................................18 3.11 PZ65/69RL ....................................19 3.12 PZ80RL ..................................... - Page 4 INHALTSVERZEICHNIS 7.2 SUCTION POINT ..................................30 7.3 SCREW DISCHARGE ................................31 7.3.1 OPERATING PRINCIPLE ............................31 7.3.2 ASSEMBLY ...................................32 7.4 MOLE SYSTEM 33 7.4.1 OPERATING PRINCIPLE............................33 7.4.2 ASSEMBLY ...................................33 7.5 DISCHARGE FROM THE BAG SILO ............................. 34 7.5.1 OPERATING PRINCIPLE ............................34 7.5.2 ASSEMBLY ..................................
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Page 5: General Notes
Non-observance will result in insulation measures must be taken on site. It the loss of the warranty. Biotech accepts no liability is strongly advised not to locate heating or whatsoever for damage caused by the use of fuel installation rooms directly under living and/or that does not have this certification. - Page 6 ALLGEMEINE HINWEISE • Objects with a high level of safety with regard • The heating system may only be installed and to heat supply (hotels, process heat...) are to operated in properly designed heating or installation be designed as double boiler systems. In case rooms and is not designed for outdoor use, nor may of non-compliance, we reject all claims due to it be operated if it is exposed to external influences...
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Page 7: Technical Data
TECHNICAL DATA Individual values are based on the standard type test. These may deviate in practice. Boiler type Top Light M Top Light M MBW PZ25RL PZ25RL MBW PZ32/35RL Boiler class Nominal heat output (kW) 14,9 14,9 25,0 25,0 32,2 / 35,0 Efficiency full load (%) 93,0 93,0... - Page 8 TECHNICAL DATA Individual values are based on the standard type test. These may deviate in practice. Boiler type Boiler type PZ32/35RL MBW PZ32/35RL MBW PZ45/50/55RL PZ45/50/55RL PZ65/69/80RL PZ65/69/80RL PZ90/100/101RL PZ90/100/101RL PZ100/101RL PZ100/101RL Boiler class Nominal heat output (kW) 32,2 / 35,0 44,9/ 49,0 / 52,8 64,9 / 69,0 / 80,0 90,0 / 99,9 / 101,0...
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Page 9: Dimensions
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF Pellet boiler EN ISO 9013-332 <10mm Biotech Material: TOP LIGHT M Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau Datum Name TLM m. Turbine 20.07.2021 PoSe Gezeichn. - Page 10 Ö Ö N N o o r r m m I I S S DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF EN ISO 9013-332 <10mm Biotech Material: Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau Pellet boiler Datum Name TLM-MBW 20.07.2021...
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Page 11: Pz25Rl
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 ISO 1 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF EN ISO 9013-332 <10mm Biotech Oberfläche: Material: Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau Pellet boiler Datum Name PZ-25 m. Turbine 20.07.2021 PoSe Gezeichn. -
Page 12: Pz25Rl Mbw
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF EN ISO 9013-332 <10mm Biotech Material: Oberfläche: Pellet boiler Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau PZ25RL MBW Datum Name PZ-25 MBW 20.07.2021 PoSe Gezeichn. -
Page 13: Pz32/35Rl
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF ISO 1302 EN ISO 9013-332 <10mm Biotech Material: Oberfläche: Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau Datum Name PZ-35 m. Turbine 20.07.2021 PoSe Gezeichn. -
Page 14: Pz32/35Rl Mbw
DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF ISO 130 EN ISO 9013-332 <10mm Pellet boiler Biotech Material: Oberfläche: Biotech Energietechnik GmbH Plainfelder Straße 3 PZ32/35RL MBW A-5303 Thalgau Datum Name PZ-35 MBW 20.07.2021 PoSe Gezeichn. -
Page 15: Pz45/50/55Rl
DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF ISO 1302 EN ISO 9013-332 <10mm Biotech Material: Oberfläche: Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau A ( 1 : 10 ) Datum Name PZ 45 m. Turbine 20.07.2021 PoSe Gezeichn. -
Page 16: Pz65/69Rl
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 ISO 1302 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF EN ISO 9013-332 <10mm Biotech Material: Oberfläche: Biotech Energietechnik GmbH L1010E090 Plainfelder Straße 3 A-5303 Thalgau 1744 Datum Name 1744 MBG PZ 65 m. Verkleidung 1744 Gezeichn. -
Page 17: Pz80Rl
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF ISO 1302 EN ISO 9013-332 <10mm Biotech Oberfläche: Material: Biotech Energietechnik GmbH L1010E091 Plainfelder Straße 3 A-5303 Thalgau 1744 Datum Name MBG PZ 65 m. Verkleidung 1744 20.07.2021... -
Page 18: Pz90/100/101Rl
Ö Ö N N o o r r m m I I S S O O 1 1 3 3 7 7 1 1 5 5 DIN ISO 2768-1/2 m/K EN ISO 5817- D EN ISO 13920- BF ISO 1302 EN ISO 9013-332 <10mm Biotech Oberfläche: Material: Biotech Energietechnik GmbH 1745 L1010E735 Plainfelder Straße 3 A-5303 Thalgau 1745 Datum Name MBG PZ 100 mit Verkleidung Gezeichn. -
Page 19: Chimney Specification
EFFECTIVE HEIGHT Biotech Oberfläche: Material: Biotech Energietechnik GmbH Plainfelder Straße 3 The effective height is the flue length between the flue gas inlet into the flue and the flue mouth.The flue must be A-5303 Thalgau adapted to the local, legal regulations! Low-emission operation according to the quality seal is only guaranteed if the... -
Page 20: Pellet Storage Room
PELLET STORAGE ROOM The pellets are delivered by a silo truck and blown into the storage room. The silo truck usually has a pump hose with a maximum length of 30 running metres. length. The pellet storage room or the filling couplings may therefore be a maximum of 30 running metres from the unloading point of the truck. -
Page 21: Size Of The Pellet Storage Room
PELLET STORAGE ROOM SIZE OF THE PELLET STORAGE ROOM The size of the required storage space depends on the building‘s heating load, but should be chosen large enough to store 1.5 times the annual fuel quantity. If the unusable room volume is taken into account, the following rule of thumb results: Per 1 kW heating load = 0,4 - 0,9 m³... -
Page 22: Static Requirements For The Pellet Store
PELLET STORAGE ROOM STATIC REQUIREMENTS FOR THE PELLET STORE The walls of the storage room must meet the static requirements of the weight load of the pellets (density 650 kg/ m³). The following wall thicknesses have proven themselves in practice*: •... -
Page 23: Floor Plan/Section Pellet Storage Room
PELLET STORAGE ROOM FLOOR PLAN/SECTION PELLET STORAGE ROOM Door (see detailed view) min. 200 Wooden boards Screw discharge Impact mat Inlet & outlet spigots Storz “A“ min. 300 DETAIL DOOR For storage quantities ≤ 15,000 kg, there are no fire protection requirements for doors or hatches to the pellet store. -
Page 24: Notes On The Design Of The Filling System
PELLET STORAGE ROOM FILLING SYSTEM Two „filling nozzles“ are required to fill a pellet store. An extraction fan is connected to one filling nozzle when the fuel is delivered and the pellets are blown in at the other. A wall opening with a diameter of 125 - 150 mm must be made on site. -
Page 25: Sloping Floor
PELLET STORAGE ROOM SLOPING FLOOR The storage room must be designed with sloping floors so that it can be almost completely emptied via the extraction system used (e.g. screw discharge, probe discharge). GENERAL NOTES: • The angle of the sloping floor must be 45° so that the pellets slide down automatically. •... -
Page 26: Delivery Systems
0.5 metres! 7.1.2 ADJUSTATION VARIATIONS Other discharge systems can also be used upon request or after consultation and approval by Biotech Energietechnik GmbH. The use of non-approved discharge systems invalidates the guarantee / warranty. 7.1.3 FILLING SYSTEMS PZ100/101RL The PZ100/101RL has two independent discharge systems from the storage room to the intermediate container. -
Page 27: Suction Point
DELIVERY SYSTEMS SUCTION SYSTEM* SCREW DISCHARGE UNDERGROUND TANK BAG SILO SUCTION POINT Suction points fixed to the floor can be used! NOTE: The installation of an inclined floor is strongly recommended. Without an inclined floor, complete storage space discharge is not possible. With increasing operating time, the slope angle becomes steeper and steeper (increase in dust content). -
Page 28: Screw Discharge
DELIVERY SYSTEMS SCREW DISCHARGE 7.3.1 OPERATING PRINCIPLE The pellets are conveyed by the auger from the storage room to the suction point and sucked off from there. The suction hose and the return air hose are attached to the screw head on the left and right with the clamps supplied. ATTENTION! Distance impact mat wall min. -
Page 29: Assembly
DELIVERY SYSTEMS 7.3.2 ASSEMBLY Create a wall duct of at least 220 x 220 mm at the bottom centre of the storage room wall. Push the screw discharge through the wall lead-through into the storage room. The open channel must always be completely in the storage room. The connections for the hoses and the motor must be freely accessible on the outside of the storage room and splash-proof. -
Page 30: Mole System
DELIVERY SYSTEMS MOLE DISCHARGE 7.4.1 OPERATING PRINCIPLE Discharge by mole is automatic and particularly gentle on the pellets. The fuel is transported into the storage container of the boiler by means of a vacuum transport. The mole is controlled by sensors and a movement pattern that enables the storage room to be emptied almost completely. -
Page 31: Discharge From The Bag Silo
The metal frame of the bag silo must be earthed in accordance with country-specific regulations. ATTENTION! Max. Delivery hose length for Biotech pellet storage system PLS 10 m Complete emptying of the PLS cannot be guaranteed, as this depends heavily on the... -
Page 32: Discharge From The Underground Tank
DELIVERY SYSTEMS DISCHARGE FROM THE UNDERGROUND TANK 7.6.1 OPERATING PRINCIPLE The pellets are conveyed to the storage tank via the suction hose by a suction probe / auger / mole located in the underground tank. Filling takes place via the filling coupling attached to the underground tank. Depending on the manufacturer, different sizes of underground tanks are available (e.g. -
Page 33: Hydraulic Schemes
HYDRAULIC SCHEMES This scheme is a recommendation of the company Biotech. Please note that this scheme must be adapted to the local conditions. For this reason, we cannot accept any liability for the function of the system We reserve the right to make technical changes! It is essential to ensure that the return temperature of the boiler does not fall below 55°C! - Page 34 HYDRAULIC SCHEMES This scheme is a recommendation of the company Biotech. Please note that this scheme must be adapted to the local conditions. For this reason, we cannot accept any liability for the function of the system We reserve the right to make technical changes! It is essential to ensure that the return temperature of the boiler does not fall below 55°C!
- Page 35 HYDRAULIC SCHEMES This scheme is a recommendation of the company Biotech. Please note that this scheme must be adapted to the local conditions. For this reason, we cannot accept any liability for the function of the system We reserve the right to make technical changes! It is essential to ensure that the return temperature of the boiler does not fall below 55°C!
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Page 36: Declaration Of Conformity
KONFORMITÄTSERKLÄRUNG EU-Konformitätserklärung für Pelletsaustragungssysteme IM SINNE DER EG- MASCHINENRICHTLINIE 2006/42/EG, Anhang II 1 A Hiermit erklärt der Hersteller Biotech Energietechnik GmbH Plainfelder Straße 3 A-5303 Thalgau bei Salzburg das die von uns produzierten und vertriebenen Maschinen / Produkte Schneckenaustragung, Retourluftsonde, Absaugpunkte, Schlauchweiche, Pelletslagersystem PLS... -
Page 37: Notes
NOTES... - Page 38 H E A T I N G W I T H B I O M A S S Natural & sustainable heating with pellet, lump and wood chip heating systems from Biotech. Your heating specialist will be happy to advise you: Biotech Energietechnik GmbH Plainfelder Straße 3...
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