NCR INVENCO Retrofit G6 Plus InvencoLink GVR Advantage Installation Manual
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NCR INVENCO Retrofit G6 Plus InvencoLink GVR Advantage Installation Manual

NCR INVENCO Retrofit G6 Plus InvencoLink GVR Advantage Installation Manual

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INSTALLATION INSTRUCTIONS
NCR OPTIC 5 for GVR Advantage
Release 1.0
497-0513340
Issue B

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Summary of Contents for NCR INVENCO Retrofit G6 Plus InvencoLink GVR Advantage

  • Page 1 INSTALLATION INSTRUCTIONS NCR OPTIC 5 for GVR Advantage Release 1.0 497-0513340 Issue B...
  • Page 2 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Kit Part Number: 6001-0001-8801...

  • Page 3: Release History

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Release History Version Prepared by Date Change description Initial version to be approved by UL Adam Crocker August 2016 Updated after review by UL. Adam Crocker October 2016 Added RFK earthing arrangement.

  • Page 4: Table Of Contents

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Contents Release History Introduction Tools Required Installation Kit Contents Safety & Compliance Information Preliminary Precautions Emergency Total Electrical Shut-Off Total Electrical Shut-Off Before Access Evacuation, Barricading and Shut-Off Read the Manual Follow the Regulations...

  • Page 5: Introduction

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 1 Introduction The documentation provides some basic guidelines for retro-fitting the G6 Outdoor Payment Terminal (OPT). This Retro-Fit Kit can be installed into either Side One or Side Two of a Gilbarco Advantage dispenser; ...

  • Page 6: Installation Kit Contents

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Installation Kit Contents Unpack the Retro-Fit Kit and check that all of the parts listed below are present. G6 OPT (IP0065), Mounted on RFK Door PSU Plate with cables (EZ0408): (MP0550): Cable Kit (IA0029):...
  • Page 7 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Sundry Parts – Side One Replacement Lock Latch (MP0624): Comprising: MS0143 6-32 x ¼” machine screws MN0032 3/4” Nut for the door lock MF0046 Self-Adhesive cable clips...

  • Page 8: Safety & Compliance Information

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 2 Safety & Compliance Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing G6 OPT. Before proceeding, check the relevant hazard and safety information. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service procedures are not followed.

  • Page 9: Follow The Regulations

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Follow the Regulations Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes, including customer requirements must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties and may affect the safe use and operation of the equipment.

  • Page 10: No Open Flames

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. 3.1.2 No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapour.

  • Page 11: Approvals

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. 3.1.7 Approvals Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by various bodies.

  • Page 12: Installation Guide

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 4 Installation Guide 1. Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit. 2.
  • Page 13 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Panel to be replaced “Wide Frame” “Narrow Frame” Using a 3/16” Hex key, undo the retaining bolts located along the bottom edge of the main door. Depending on the model and dispenser setup, there could be between two to four bolts to remove.
  • Page 14 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 2) Narrow Frame – unlock and open the left door, then raise the latch for the right door and open it: Door Latch Door Lock Raise latch...
  • Page 15 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Backlight Display Cable Cable “Monochrome Display” “Single-Line Display” – Note: the grey cover can be left in place Fig. 1.4 – Unplug backlight and display cables. 3) Unplug the Handicap Assistance option cable if it is present.
  • Page 16 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Both Wires Harnesses Fig. 1.6 – Unplug user keypad harnesses 5) Unplug the soft key cables. (Fig. 1.7) Soft Key Cables Fig.
  • Page 17 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Card Reader Cable Fig 1.8 – Unplug the card reader cable Place the loose cables from the options door components inside the dispenser cavity to set them out of the way.
  • Page 18 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Fig 1.9b – Latch, set screw, and lock washer 2) Depending on the lock mounting, use one of the following to undo the lock: i.
  • Page 19 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 3) Pull the remainder of the lock assembly through the front of the options door. Be careful not to pull out the lock cylinder from the cylinder housing. (Fig 1.9e) Cylinder Housing Lock Cylinder Fig 1.9e –...
  • Page 20 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Unlatch all the main door latches. The Wide Frame has four latches; the Narrow Frame has three latches. (Fig. 1.10a,b) Door Latches “Wide Frame”...
  • Page 21 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Fig. 1.10b – Door latch in the unlock position Open the main dispenser door until it locks into its fully open position. (Fig. 1.11) “Wide Frame”...
  • Page 22 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Hinge Pin Fig. 1.12a – Firmly grasp the hinge pin with needle nose pliers Pull ards Fig. 1.12b – Remove hinge pin and keep. Do not discard hinge pin.
  • Page 23 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide CRIND door and Keep Hinge Pin components can for later use. Do be discarded not throw away. Fig. 1.12c – CRIND Door and hinge pin Unplug power cable to the CRIND board (read the following notes and follow one of two different procedures).
  • Page 24 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Transformer Fig. 1.13a – Location of transformer as viewed from A-Side 2) Unplug the 6-pin CRIND power terminal wire harness. (Fig 1.13b) CRIND Power Terminal at Transformer...
  • Page 25 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Fig. 1.13c – CRIND boards on frame in pump 4) Unplug the communication wire harness (typically labeled J412) connected to the CRIND board assembly and unscrew the ground wire attached to it (if present).
  • Page 26 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Universal cable assembly. Power & Comm Fig 1.14a – cable assembly on right side of CRIND rack 2) Unplug the communication wire harness connected to the CRIND board assembly.
  • Page 27 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Fig 1.14c – Universal comm and power cable assembly after unplugging 4) Unscrew the ground wire connected to the CRIND board assembly (if present). Fig.
  • Page 28 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide P2013 P2015A P2014 P2015B Fig. 1.15 – Remove all of the cables from the T19501-Gx 5) Slide the T19501-Gx board out from the board cage and set it aside. If you need to unplug or move any cables, you must re-connect them immediately after removing the T19501-Gx board.
  • Page 29 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide All Wires That Have Been Unplugged Are Pulled To Front Fig. 1.17 – Pull all wire assemblies to front of dispenser 3) Pull the CRIND rack assembly forward towards the front of the dispenser until it stops.
  • Page 30 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Fig. 1.18b – Lift CRIND rack up and pull out 4) Set the entire CRIND rack assembly aside. Remove printers. 1) Remove the clip-on ground terminal. (Fig 1.19) Clip-On Ground Fig.
  • Page 31 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 3) Remove the printer and set it aside. 4) Repeat these steps for Side Two (if present). Remove the CRIND rack rails. Using a 3/8” socket and ratchet, loosen the two nuts holding each rail in position.

  • Page 32: Pre-Installation Procedure

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Pre-Installation Procedure There are one or two pre-installation procedures to be performed, depending on which side you are installing:  If you are installing Side One, perform procedures 4.2.1, 4.2.2 and 4.2.3. ...

  • Page 33: Replace The Gasket On The Pump Door

    4.2.2 Replace the Gasket on the Pump Door When the CRIND Option Door is replaced with the NCR/Invenco RFK Door, a new gasket is required on the plastic Advantage Pump Door panel to achieve a weather tight seal. In some Advantage models there is an existing gasket at the top of the Pump Door opening.
  • Page 34 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Gasket position on Pump Door a. Pull the gasket extremely slowly and at an approximate angle of 45 degrees. b. Removing the gasket slowly will give the best chance of removing the old adhesive and preventing the gasket from breaking into many small fragments.

  • Page 35: Install The Invencolink Converter

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Align inside top edge of gasket to inside top edge of opening. Align right edge of gasket around notch and to inside right edge of opening. Align inside left edge of gasket to outside edge of 3 notches.

  • Page 36: Installation Procedure

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on. 1.
  • Page 37 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide c. Secure the plate in position using two MS0143 #6-32 ¼” screws up into the bottom of the plate: 6-32 ¼” screws This panel may have been removed.
  • Page 38 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 5. Place the RFK door in position on the pump and insert the hinge pin from the top. Guide the hinge pin all the way thru the door until it seats into the recess in the bottom of the pump door opening.
  • Page 39 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Low-voltage DC Cable Fig. 3.6 – Low-voltage DC Cable connection b. Connect the EK0129 RED and EK0131 YELLOW patch cables into the correct sockets on the OPT.
  • Page 40 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 9. Re-install the screws on the cable-retention bracket, and tighen them after ensuring the power plug is correctly seated: Fig. 3.9 – Check power connection and cable-retention bracket 10.
  • Page 41 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 12. Then use the second cable-retention clips to route them into the pump cavity, to the area that contains the power supply and Datacom converter: Fig.
  • Page 42 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 15. Route EK0124 (and for Side One only, also EK0125) through the circular printer access hole in the floor of the pump cavity beside the PSU Plate, and down to the pump loom connectors: EK0124 EK0125 (Side One only) Fig.
  • Page 43 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide 17. For Side Two, remove the dummy plug from the large orange male connector on the EK0124 cable you ran in Step 15 (discard the dummy), then plug that large orange male connector into the smaller orange female connector on the EK0124 cable from Side One: EK0124 from Side One EK0124 from Side Two,...

  • Page 44: First Power-Up

    DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide For a double-sided installation, repeat steps a-e above for the other side of the pump. 22. If necessary, load paper into the OPT following the advice in the next section. 23.
  • Page 45 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Step Description Photo reference Ensure the paper roll has a neat cut edge. Remove spindle from the paper holder position Insert roll in place – the paper tension flap is spring- loaded so you will need to apply some pressure.
  • Page 46 DCV-00202 Document Number Oct. 2016 Date Released Revision Number/Security level R01 S2 Retrofit G6+InvencoLink GVR Advantage (US) Installation Guide Feed the paper through the terminal until it appears at the paper exit chute. Cut the paper using both feed buttons, and remove the cut length from the chute.

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