Related Manuals for UNITED CPC1500
Summary of Contents for UNITED CPC1500
- Page 1 CPC1500 Operation & Maintenance Manual United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 1...
- Page 2 - without written permission of United Surface Solutions, LLC. COPYRIGHT 2020 BY UNITED SURFACE SOLUTIONS, LLC United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 2...
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Page 3: Table Of Contents
4.3 Process Report ............17 4.3.1 Media ..............17 5.0 Maintenance & Repair ..........18 5.1 Overview of Drive System ........18 United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 3... -
Page 4: First Steps
CPC, as this will interfere with maintenance. Be advised that the CPC will sway (front to back) under normal operating conditions and may damage rigid conduit or plumbing attached to the machine. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 4... -
Page 5: Leveling
WARNING: Whenever maintenance or service is being performed on the machine, a lock must be installed at the power supply to ensure that power is not applied to the unit. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 5... -
Page 6: Overview
*speed above 250 RPM requires a larger motor and is offered as an option. 44” 51” Complete Barrel 51” Divided Compartment Liner And Dividers United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 6... -
Page 7: Component Overview
Isolation Pads Drive System Cradle Harp Turret Flywheel Cradle Sprocket Cradle Bearing Idler Sprocket Belt Turret Bearing Drive Chain Motor United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 7... -
Page 8: Operation
If this is displayed, proceed by pressing CONTINUE. To correct any mistakes, press BS (backspace) and continue typing. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 8... - Page 9 Parts/Barrel by pressing the empty field next to the label. Simply enter the number designated on your Process Report. Press CONTINUE to proceed to the next screen. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 9...
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Page 10: Running A Process
The lock bar should drop towards the center shaft of the turret (see figure illustration above). Repeat with opposite side. Then remove the lid risnse and store it in the United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 10... - Page 11 Unload cradles as described in Loading Cradles and remove barrels one cradle at a time. Always ensure barrels are locked into place when jogging the turret. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 11...
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Page 12: Manual Operation
Manual Operation screen. The process can be continued by pressing PRESS TO START. If you are done, remove your parts and reset the cycle time. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 12... -
Page 13: Operating Tips
¬ Avoid inadvertently mixing media together. ¬ If the work pieces are subject to rust, a rustproof treatment must be used after processing. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 13... -
Page 14: Process Development
Corn Cob used in Dry Buffing, to very high density media such as Steel or Stainless Steel shot or pin utilized in a burnishing operation. The preferred fluent mass is between 100 lbs/ft to 150 lbs/ft , such United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 14... -
Page 15: Compounds
It is primarily used to clean media, not parts. Without the use of a soap-based compound, the porous surface of the media will become clogged and glazed. This glaze will harden the surface and United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 15... -
Page 16: Abrasive Compounds
United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 16... -
Page 17: Process Report
Size: dimensions of the media in Imperial units unless otherwise stated. Height: The height of the media, measured in inches below the barrel lip. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 17... -
Page 18: Maintenance & Repair
5.1 Overview of Drive System Turret Disk Cradle Bearing Cradle Harp Cradle Sprocket Idler Sprocket Turret Bearing Drive Chain Motor Belt United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 18... -
Page 19: Preventive Maintenance Schedule
United Surface Solutions offers a preventive maintenance program to keep your machine working properly to keep your downtime at a minimum. Call (877) 837-4623 or email info@unitedusa.com more information. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 19... -
Page 20: Turret Drive Assembly
Note: It is important the motor remains parallel to the turret. Before retightening check motor with straight edge or square for alignment with turret. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 20... -
Page 21: Replacing Main Drive Belt
8. Adjust the main drive belt as described in Adjusting the Main Drive Belt. 9. Engage the motor brake by pushing in the brake release lever. Pillow Block Pillow Block Brake Lever United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 21... -
Page 22: Barrel Drive Assembly
Sprocket, record the distance. Next adjust the Barrel and Turret Sprockets so that the centerline of the sprocket equals that of the recorded distance. Refer to photo 5-7 Align Sprockets for a United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 22... -
Page 23: Adjusting Barrel Chain
Refer to photo 5-8 Adjusting Idler Assembly for tightening method. 7. Retighten the two (2) bolts holding the idler arm assembly and torque to 80 ft-lbs. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 23... -
Page 24: Bearings
RIVE off the shaft. 9. Install Barrel Bearing. Measure the distance from the center shaft to the cradle shaft center United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 24... -
Page 25: Turret Bearing - Replacement
10. Remove all 4 (4) Pillar Block Retaining Bolts; 2 (2) on drive side and two (2) on free side. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 25... -
Page 26: Barrels
Overheating or processing will cause warpage to the liners, which may cause warpage. Over time these liners would have to be replaced. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 26... -
Page 27: Lockbar
Motor to Motor Adjustment Base Retaining Nuts (four total) 30 ft-lbs Setscrews – Bearings (two per bearing) 15 ft-lbs Isolator Pad Retaining Nut (one per pad) 15 ft-lbs United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 27... -
Page 28: Troubleshooting
Disconnect and follow the voltage beginning at the main disconnect. paths until you find the problem. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 28... -
Page 29: Will Not Begin Cycle
Disconnect and follow the voltage beginning at the main disconnect. paths until you find the problem. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 29... -
Page 30: Desired Rpm Not Reached
In which case layer off the rotor allowing the brake this procedure your to re-seat. preventative maintenance schedule. United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 30... -
Page 31: Component List
7. 0 Component List United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 31... - Page 32 United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | info@unitedusa.com | (877) 837-4623 Page | 32...
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