Related Manuals for UNITED CPC4000
Summary of Contents for UNITED CPC4000
- Page 1 CPC4000 Operation and Maintenance Manual ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
-
Page 2: Notice To User
All rights reserved. No part of this work may be reproduced or used in any form or by any means without written permission of United Surface Solutions LLC ©2017 United Surface Solutions LLC ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 3: Table Of Contents
Positioning the Turret ..................................9 Barrel Rotation ..................................... 9 Barrels ........................................10 Opening Barrels ....................................10 5.4 Loading Barrels ........................Error! Bookmark not defined. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 4: Receiving Equipment & Setup
“flex” and absorb this stress. If the machine is bolted down and not allowed to flex, additional stress would be placed on the bearings. The added stress on the bearings will cause ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... - Page 5 Below is the facility interconnect plate on the rear of the machine used to interface with your facility. Power In 3/4” Air In (CPC4000FA Only) 3/8” Water In 3/4” ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
-
Page 6: Overview
40 Amps Motor FLA 12.9 Amps Warranty Up to three years, dependent on component type. Options Divided barrels with dividers. Allen-Bradley controls. Indicator Beacon ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 7: Dimensions
Width: 86.75” / 2.20m | 134.75” / 3.42m with clearance Depth: 50.5” / 1.28m | 74.5” / 1.90m with clearance Height: 58.44” / 1.48m ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 8: Main Components
E- Stop Jog Button Touch Screen Barrel Lid Electrical Panel Turret Drive Barrel System Lid Harp Urethane 10HP Liner Motor Motor Separator Separator Motor ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 9: Operation
WARNING: Never jog the turret while any part of your body is in contact with either the barrels or the turret, or is anywhere ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... -
Page 10: Entering A New Process
Serious injury could occur. Barrels The CPC4000 has four barrels held perpendicular to the Axle Shaft and rotate at a 1:1 ratio relative to the Turret. The barrels are constructed of 304-stainless steel with aluminum lids with attached hardened steel and stainless steel hardware and locking assemblies. - Page 11 Parts/Barrel by pressing the empty field next to the label. Simply enter the number designated on your Process Report. Press CONTINUE to proceed to the next screen. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
-
Page 12: Running A Process
Automatic Operation screen. The process can be continued by pressing PRESS TO START. If the process will not continue, remove your parts and reset the cycle time. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com... - Page 13 2. Turn OFF the power at the Safety Disconnect and lock the handle in this position. 3. Release the motor brake by pulling outward on the brake release knob shown in photo 5-4 Motor Brake. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 14 5. Slightly loosen the two (2) bolts holding the idler arm assembly in place and remove the Idler arm from the turret. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 15 5. If replacing bearing on the Drive Side, remove all Idler Assemblies and both chains. 6. Loosen setscrews on both pillow blocks, Do Not remove the pillow block retaining bolts. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 16 17. Proceed to line #9 in Drive Component Removal in the previous section for installation instructions. 18. Lubricate the new bearing according to the instructions given in the section Lubricating. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 17 AC, re-energize the and retighten electrical connections Disconnect and follow the voltage beginning at the main disconnect. paths until you find the problem. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 18 AC, re-energize the and retighten electrical connections Disconnect and follow the voltage beginning at the main disconnect. paths until you find the problem. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...
- Page 19 In which case layer off the rotor allowing the brake add this procedure to your to re-seat. preventative maintenance schedule. ©United Surface Solutions • 11901 Burke St, Santa Fe Springs, CA 90670 • (877) 837-4623 • deburring.com...