MAG TOOLS BK104B Owner's Manual
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MAG TOOLS BK104B Owner's Manual

4-ton and 10-ton capacity body repair kit
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OWNER'S MANUAL
BK104B
4-TON
Maximum Capacity ........................... 4-Ton @ 7,250 psig ......................10-Ton @ 7,250 psig
Ram Minimum Height ..................................10.51" ....................................................... 12.68"
Stroke .......................................................... 4.72" ......................................................... 5.12"
Fluid Capacity ........................................... 12.8-oz. ......................................................22-oz.
Weight ...................................................... 40.7-Lbs. ................................................69.3-Lbs.
BK104B and BK110B
SPECIFICATIONS
BK104B
CAPACITY BODY REPAIR KIT
BK110B
10-TON
BK110B
BK104B AND BK110B
4-TON AND 10-TON
ASME PASE-2019
© 2021 Mac Tools
06/01/2021

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Summary of Contents for MAG TOOLS BK104B

  • Page 1 BK104B AND BK110B 4-TON AND 10-TON CAPACITY BODY REPAIR KIT OWNER'S MANUAL BK104B 4-TON BK110B 10-TON SPECIFICATIONS BK104B BK110B Maximum Capacity ......4-Ton @ 7,250 psig ......10-Ton @ 7,250 psig Ram Minimum Height ........10.51" ............12.68" ASME PASE-2019 Stroke ............4.72" ............5.12"...

  • Page 2: Warning Information

    • Failure to follow these warnings could result in death or serious injury and/or property damage. WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. BK104B and BK110B 06/01/2021...

  • Page 3: Setup Instructions

    BK104B AND BK110B 4-TON AND 10-TON CAPACITY BODY REPAIR KIT CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS WARNING Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS, MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and/or property damage.

  • Page 4: Preventative Maintenance

    BK104B AND BK110B 4-TON AND 10-TON CAPACITY BODY REPAIR KIT OPERATING INSTRUCTIONS (CONTINUED) 9. To release the pressure and return the ram (2) back in to its cylinder (R13-4T & R14-10T) , turn the release valve knob (P29) in a counterclockwise direction very slowly.

  • Page 5: Proper Storage

    Turn screw clockwise until tight and proceed to pump. If that does not fix the problem check the pump reservoir's fluid level. The proper amount of fluid should be BK104B - 12.8 ounces and BK110B - 22 ounces. Use only hydraulic jack oil. For any other problems contact Mac Tools®...
  • Page 6 8.50" (216mm) Extension RS4T03 Flat Base 05.4 RS4T02.4 16.54" (420mm) Extension RSPGA Pressure Gauge Assembly 05.5 RS4T02.5 19.49" (495mm) Extension RSBK104BPLK Product Label Kit (not shown) Only items identified by part number are available for purchase. BK104B and BK110B 06/01/2021...
  • Page 7 Screw O-ring Piston Gauge Fitting Ball Items identified by an asterisk are available in pump seal kit, RS4TPSKA. NOTE: Items which are not identified by a part number or with an asterisk are not available separately. BK104B and BK110B 06/01/2021...
  • Page 8 Spreader Coupler (incl S10 – S14) 1 Items identified by an asterisk are available in Spreader Seal Kit, RSSPRASK. NOTE: Items which are not identified by a part number or with an asterisk are not available separately. BK104B and BK110B 06/01/2021...
  • Page 9 Rubber Head RS10T02.2 10.43” (265mm) Extension RS10T03 Flat Base RS10T02.3 14.37” (365mm) Extension RSPGA Pressure Gauge Assembly RS10T02.4 20.47” (520mm) Extension (incl. P39-P42) RSBK110BPLK Product Label Kit Only items identified by part number are available for purchase. BK104B and BK110B 06/01/2021...
  • Page 10 Screw O-ring Piston Gauge Fitting Ball Items identified by an asterisk are available in pump seal kit, RS10TPSKA. NOTE: Items which are not identified by a part number or with an asterisk are not available separately. BK104B and BK110B 06/01/2021...
  • Page 11 Spreader Coupler (incl S10 – S14) 1 Items identified by an asterisk are available in Spreader Seal Kit, RSSPRASK. NOTE: Items which are not identified by a part number or with an asterisk are not available separately. BK104B and BK110B 06/01/2021...

  • Page 12: Limited Warranty

    BK104B AND BK110B 4-TON AND 10-TON CAPACITY BODY REPAIR KIT LIMITED WARRANTY MAC TOOLS WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S MAC TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS. Mac Tools will repair or replace its Mac Tools branded products which fail to give satisfactory service due to defective workmanship or materials, based upon the terms and conditions of the following described warranty plans attributed to that specific product.

This manual is also suitable for:

Bk110b

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