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Summary of Contents for PVA DeltaTherm IR Cure Module
- Page 1 WHERE PRECISION DRIVES PRODUCTION DeltaTherm IR Cure Module Operation Manual Revision C 1 5 6 B 1 5 5 B 1 5 5 B...
- Page 2 DeltaTherm IR Cure Module T his document is based on information available at the time of its publication. While efforts 1 5 7 B 1 5 6 B 1 5 6 B have been made to ensure the contents of this manual are accurate, the information...
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Page 3: Table Of Contents
DeltaTherm IR Cure Module T able of Contents 3 7 0 B 3 6 9 B 4 0 7 B Introduction ......................5 3 2 8 B 3 2 7 B 3 4 9 B PVA Contact Information ......................5 3 2 9 B 3 2 8 B 3 6 6 B Document History ........................ - Page 4 DeltaTherm IR Cure Module Manual Mode ....................... 20 3 5 6 B IR Panels ..........................20 3 4 8 B 3 4 7 B 3 8 5 B Conveyor Speed ........................21 3 4 9 B 3 4 8 B 3 8 6 B Conveyor Width ........................
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Page 5: Introduction
1 6 3 B 1 6 2 B 1 6 2 B become familiar with the product and ensure successful operation. I f any questions or problems arise, contact PVA’s Technical Support department. 1 6 4 B 1 6 3 B 1 6 3 B... -
Page 6: Safety
DeltaTherm IR Cure Module Safety C ertain warning symbols are affixed to the machine and correspond to notations in this 1 7 5 B 1 7 4 B 1 7 4 B manual. Before operating the system, identify these warning labels and read the notices described below. - Page 7 DeltaTherm IR Cure Module Do not smoke near the PVA UV cure machine. Always have a fire extinguisher available for emergency use. Before performing any repairs or maintenance to the system, turn off power and lock out the power disconnect switch.
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Page 8: Theory Of Operation
DeltaTherm IR Cure Module Theory of Operation T he DeltaTherm IR Cure Module is an infra-red (IR) curing machine that can handle multiple 1 7 6 B 1 7 5 B 1 7 5 B boards. Upstream and downstream ends are SMEMA (Surface Mount Equipment Manufacturers Association) rated for use in a production line. -
Page 9: Operating, Handling, Transportation, And Storage
DeltaTherm IR Cure Module Operating, Handling, Transportation, and Storage T he system should have minimal vibration when handled and transported. Use an air-ride 1 8 2 B 1 8 1 B 1 8 1 B truck for roadway transport. The machine is made to operate in an industrial environment but abuse will reduce its performance. -
Page 10: Smema
DeltaTherm IR Cure Module SMEMA F or manufacturing lines (multiple machines utilizing conveyor systems), it is necessary for 1 8 6 B 1 8 5 B 1 8 5 B the individual modules to communicate reliably. Make sure the SMEMA and Intermodule cables are correctly connected. -
Page 11: Installation And Setup
DeltaTherm IR Cure Module Installation and Setup W ARNING: The following procedures should be done by qualified persons in 2 6 9 B 2 6 8 B 2 6 8 B accordance with this manual and applicable safety regulations. A “qualified person”... -
Page 12: Operating Safety
3 4 B 3 3 B 3 3 B Safety Devices and Guarding T he DeltaTherm IR Cure Module has safety features that protect the operator from hazards 1 9 1 B 1 9 0 B 1 9 0 B during normal operation of the machine. -
Page 13: Exhaust Requirements
DeltaTherm IR Cure Module Exhaust Requirements Exhaust Air Velocity at Test Air Velocity at Machine Machine Duct Size Requirement Point (ft/min) Test Point (m/sec) DeltaTherm 4’ 200 CFM 4” (102mm) 2292 11.6 DeltaTherm 8’ 300 CFM 6” (152mm) 1528 DeltaTherm 8’ H 140 CFM 6”... -
Page 14: Operation
DeltaTherm IR Cure Module Operation N ote: The screens shown in this manual are examples. However, the terminology 2 7 2 B 2 7 1 B 2 7 1 B used on the screens is consistent for all machines. ON/OFF options are displayed by showing black background with white lettering for ON and white background with black lettering for OFF. -
Page 15: Light Tower Operation
DeltaTherm IR Cure Module E nter your password as necessary, if in protected mode. 3 9 B 3 8 B 3 8 B O perate the system as necessary. 4 0 B 3 9 B 3 9 B 1 9 9 B 1 9 8 B 1 9 8 B... -
Page 16: Machine Safety Check
F igure 9: PVA Screen 8 B 8 B 8 B T he machine safety check ensures that the DeltaTherm IR Cure Module safety devices 2 0 3 B 2 0 2 B 2 0 2 B (emergency stop, door interlocks, etc.) operate correctly. For the startup procedure, the operator must start and complete the safety check successfully. -
Page 17: Cycle Stop
DeltaTherm IR Cure Module Cycle Stop 2 0 5 B 2 0 4 B 2 0 4 B F igure 10: Cycle Stop 9 B 9 B 9 B O ptions in Cycle Stop are: Auto Cycle, Manual, and Setup. -
Page 18: Auto Cycle
DeltaTherm IR Cure Module Auto Cycle A uto Cycle is the normal operating mode for the DeltaTherm IR Cure Module. In Auto Cycle, 2 0 7 B 2 0 6 B 2 0 6 B the cure module can operate as part of a production line. All communication with adjacent machines is done without operator input. - Page 19 This is normal. • I f the DeltaTherm IR Cure Module is the last machine in a line, the alarm will 6 3 B 6 2 B 6 2 B signal when a board exits.
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Page 20: Manual Mode
DeltaTherm IR Cure Module Manual Mode IR Panels T he panel temperature is shown for each zone. A zone is an area in the oven that is 2 0 9 B 2 0 8 B 2 0 8 B controlled and monitored independent of other areas. Usually an oven has four zones. -
Page 21: Conveyor Speed
DeltaTherm IR Cure Module Conveyor Speed T he Conveyor Speed can be set in Manual mode. 2 1 1 B 2 1 0 B 2 1 0 B S elect the Speed box to manually enter conveyor speed. The metric/standard u nit 7 6 B 7 5 B 7 5 B range is .03 –... -
Page 22: Conveyor Jog
DeltaTherm IR Cure Module T he Conveyor Width can be set in Manual mode. 2 1 4 B 2 1 3 B 2 1 3 B P ress to manually enter the target conveyor width setpoint. 8 0 B 7 9 B 7 9 B •... -
Page 23: Sensors
DeltaTherm IR Cure Module Sensors T he PIP Sensors can be monitored in Manual mode for correct operation. 2 1 6 B 2 1 5 B 2 1 5 B 2 1 7 B 2 1 6 B 2 1 6 B... -
Page 24: Setup Mode
DeltaTherm IR Cure Module Setup Mode I n Setup mode, the operator can set basic functions of the machine and Auto Cycle 2 1 9 B 2 1 8 B 2 1 8 B parameters. These parameters (depending on the machine) are the current recipe, IR panel temperatures, allowable deviations, conveyor width, and conveyor speed. - Page 25 DeltaTherm IR Cure Module T he Actual Temperature displays the current actual temperature of the heater 9 5 B 9 4 B 9 4 B panel. • O n double-sided ovens, the upper and lower panels for each section are 9 6 B 9 5 B 9 5 B controlled as one zone.
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Page 26: Conveyor Speed
DeltaTherm IR Cure Module Conveyor Speed 2 2 1 B 2 2 0 B 2 2 0 B F igure 19: Conveyor Options 1 8 B 1 8 B 1 8 B T o change the conveyor speed while in Auto Cycle, select the Speed box. The 1 0 3 B 1 0 2 B 1 0 2 B keypad will be shown. -
Page 27: Conveyor Width
DeltaTherm IR Cure Module Conveyor Width T his is an optional setting. Not all modules will have this option. 2 2 2 B 2 2 1 B 2 2 1 B • U se the arrows on the screen or the “F1” and “ESC” button to scroll to the Setup- 1 0 7 B 1 0 6 B 1 0 6 B Conveyor Adjust screen. -
Page 28: Rename Recipe
DeltaTherm IR Cure Module Rename Recipe • U se the arrows on the screen or the “F1” and “ESC” button to scroll to the Setup- 1 1 5 B 1 1 4 B 1 1 4 B Settings screen. 2 2 4 B 2 2 3 B 2 2 3 B... -
Page 29: Global Settings
DeltaTherm IR Cure Module Global Settings 2 2 5 B 2 2 4 B 2 2 4 B F igure 22: Global Settings 2 1 B 2 1 B 2 1 B P ress Unit Selection to toggle between Metric and Standard. -
Page 30: Fault Recovery Procedure
DeltaTherm IR Cure Module Fault Recovery Procedure S everal errors can cause a fault condition. They are: 2 2 6 B 2 2 5 B 2 2 5 B • T he EMERGENCY STOP is engaged or there is an open door 1 2 5 B 1 2 4 B 1 2 4 B •... -
Page 31: Recovery From An Over-Temperature Error
DeltaTherm IR Cure Module Recovery from an Over-Temperature Error S elect “Silence Horn” to stop the alarm or “Clear Fault” to clear the fault. 1 3 7 B 1 3 6 B 1 3 6 B L et the module temperature decrease. -
Page 32: Error Messages
DeltaTherm IR Cure Module Error Messages T he following are all the possible error messages generated by the PLC program. 2 3 2 B 2 3 1 B 2 3 1 B Msg Number DeltaTherm Fault Messages Zone 1/2 Overtemp Monitor Fault... - Page 33 DeltaTherm IR Cure Module Panel 6B Overtemp >285C Panel 7A Overtemp >285C Panel 7B Overtemp >285C Panel 8A Overtemp >285C Panel 8B Overtemp >285C Zone 1A Intensity Fault Panel Never Reached Setpoint Zone 1B Intensity Fault Panel Never Reached Setpoint...
- Page 34 DeltaTherm IR Cure Module Zone 6A Deviation Fault Zone 6B Deviation Fault Zone 7A Deviation Fault Zone 7B Deviation Fault Zone 8A Deviation Fault Zone 8B Deviation Fault Master Conveyor Transfer (CAN3) Drive Mapping Fault Master Conveyor Width (CAN4) Drive Mapping Fault...
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Page 35: Troubleshooting
DeltaTherm IR Cure Module Troubleshooting I f Something Goes Wrong . . . 2 3 3 B 2 3 2 B 2 3 2 B S ome problems are easy to identify and solve, others may require more extensive help. This... -
Page 36: Fault Diagnosis
DeltaTherm IR Cure Module Fault Diagnosis O peration O ther Symptoms P ossible Cause C orrective Action 2 8 7 B 2 8 6 B 3 0 8 B 2 8 8 B 2 8 7 B 3 0 9 B... -
Page 37: Maintenance
DeltaTherm IR Cure Module Maintenance S ervice Area W eekly M onthly 2 3 7 B 2 3 6 B 2 3 6 B 2 3 8 B 2 3 7 B 2 3 7 B 2 3 9 B 2 3 8 B 2 3 8 B... -
Page 38: Notes
DeltaTherm IR Cure Module Notes Page 38 of 41 Revision C September 2022... -
Page 39: Warranty
Unauthorized repair or modification of the enclosed product, and/or the use of spare parts not directly obtained from PVA (or from factory authorized dealers) will void all warranties. -
Page 40: Appendix A - Definitions
DeltaTherm IR Cure Module Appendix A – Definitions A uto Cycle – Machine state where cycles are running. Mutually exclusive with Manual and 2 5 4 B 2 5 3 B 2 5 3 B Setup. C ycle Stop – Machine state where no action is occurring and the machine is at the standby 2 5 5 B 2 5 4 B 2 5 4 B position. -
Page 41: Table Of Figures
2 8 6 B 2 8 5 B 2 8 5 B 0 B 0 B F igure 1: DeltaTherm IR Cure Module Functional Block Diagram ..........8 1 B 1 B F igure 2: SMEMA Process Flow ......................10 2 B 2 B F igure 3: Power Switch "On"...
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