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Step 1: (Vehicle Engine Prep)
1.1 Park vehicle in a location accessible by an
overhead hoist.
1.2 Disconnect the negative battery terminal.
Tools Required
7/16" wrench or socket
1.3 See fig. 1.3. Remove the upper wire screen and
lower mesh screen from the top of the vehicle's
engine. Discard the upper screen, but retain the
lower mesh screen, triangle, and hardware.
Tools Required
10mm wrench or socket
T30 Torx wrench or driver
1.4 See fig. 1.4. Install stub shaft onto the top of the
engine crankshaft with three 8mm socket head
cap bolts and split lock washers and tighten
hardware to 20 ft-lbs. (27.2 N-m)..
Tools Required
6mm Allen hex wrench or driver
Hardware Used
M8x1.25 x 25mm Socket Cap Bolt
M8 Split Lock Washer
1.5 See fig. 1.5. Take the metal drill template and
hardware from the small polybag from the small
hardware box. Attach the template to the
underside of the mesh screen using the hardware
from the polybag.
Use a 1-1/2" hole saw, with the center pilot drill
removed, to cut a hole in the mesh screen through
the center hole in the drill template. A small rotary
cutter, wire cutters or similar tools may also be
used, using the template to ensure the size and
centricity of the hole. The hole in the mesh screen
should fit closely over the new stub shaft. The
screen will rotate with the shaft, so a tight fit is
permissible, however the hole can be trimmed
further if desired. Remove and discard the
template and hardware.
Tools Required
3/8" and 7/16" hex wrenches or sockets
1-1/2" hole saw or other cutter
Hardware Used
1/4-20 x 5/8" Flanged Hex Bolt
1/4-20 Flanged Lock Nut
1.6 See fig. 1.6. Re-install the triangle and mesh
screen onto the engine using its original hardware.
Tighten all hardware. Save the remaining
hardware removed in step 1.3 for use later.
Tools Required
T30 Torx wrench or driver
CAB INSTALLATION
Qty
3
3
Qty
3
3
Remove
Fig. 1.3 (Remove engine screens)
Stub Shaft
Fig. 1.4 (Install stub shaft)
Fig. 1.5 (Cut hole in mesh screen)
Triangle plate
under screen
Fig. 1.6 (Re-install screen)
4 of 23
Remove
Triangle (remove)
Install
8mm SHCS
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