Curtis Kubota ZD1211 Installation & Owner's Manual

Curtis Kubota ZD1211 Installation & Owner's Manual

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While this cab kit was designed to fit on the vehicle listed above, manufacturing tolerances
and vehicle assembly may affect cab fitment. It is the responsibility of the cab installer to
check all vehicle pedals and levers for full functionality and, as required, adjust the cab
fitment to prevent any interference of the cab components with the travel of pedals or levers.
Available Options:
1. Side View Mirrors (P/N: 9PM5)
2. Switch Panel (P/N: 1KUBZD1211CK) (req'd for following 2 items)
3. Front LED Work Lights (P/N: 1KUBZD1211LK)
4. Front Wiper/Washer Kit (P/N: 1KUBZD1211WK)
Approximate Installation Time *
Experienced Dealer Technician – 4 Hours
Average Dealer Technician – 6 Hours
Do-It-Yourself – 6-8 Hours
(*=Not including accessories)
Register your new product quickly online at
Curtiscab.com/product-registration/
Curtis encourages all customers to register their
Curtis products. However, failure to do so will not
diminish right to warranty. Curtis Industries does not
sell or share your information with anyone else.
The contents of this envelope are the property of the owner. Leave with the owner when installation is complete.
Kubota ZD1211
(p/n: 1KUBZD1211PR2)
Cab with A/C
(fits both 60" and 72" mowers)
(Does not fit with bagger system)
Premium Cab Shown with Options
Approximate Product Specifications
Floorboard to Roof Height: 60 inches
Weight: 240 lbs.
Cab Width: 54 inches
Download a digital copy of your installation
instructions online at Curtiscab.com/literature/
Curtis strives to continuously improve our products,
technical documentation, etc. Therefore, the
installation manual for this product may have been
updated after your product was packaged. The
latest revision of the installation manual can always
be found at the website above.
1 of 35
Rev. B, 07/06/2023
p/n: IM-1KUBZD1211PR2

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Summary of Contents for Curtis Kubota ZD1211

  • Page 1 Therefore, the Curtis encourages all customers to register their installation manual for this product may have been Curtis products. However, failure to do so will not updated after your product was packaged. The diminish right to warranty. Curtis Industries does not latest revision of the installation manual can always sell or share your information with anyone else.
  • Page 2: Table Of Contents

    2 of 35 TABLE OF CONTENTS WARNINGS, TIPS, & REQUIRED TOOLS ............3 VEHICLE PREP ................... 4-8 DYNAMO INSTALLATION ................9 CAB INSTALLATION ................10-25 CAB FEATURES & OPERATION ..............26 CARE AND MAINTENANCE ................. 27 TROUBLESHOOTING .................. 27 BELT ADJUSTMENT ..................28 SERVICE PARTS ..................
  • Page 3: Warnings, Tips, & Required Tools

    3 of 35 WARNINGS, TIPS, & REQUIRED TOOLS Curtis cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation and owner’s manual fully prior to installing the cab.
  • Page 4: Vehicle Prep

    4 of 35 CAB INSTALLATION Step 1: (Vehicle Prep) Replace 1.1 Park vehicle in a location accessible by an overhead hoist. 1.2 Disconnect the negative battery terminal. 1.3 See fig. 1.3. Remove the bolt from the battery clamp and replace with a longer one from the supplied hardware kit and re-use the nut, but do not re-connect the battery.
  • Page 5 5 of 35 CAB INSTALLATION Step 1: (Vehicle Prep) 1.6 Remove and discard three bolts from the left side of the engine as shown in fig. 1.6. 1.7 See fig. 1.7. Remove and reuse two OEM bolts and install the shroud mounting bracket. Secure the bottom of the bracket with two M6 bolts and Remove two M6 nuts.
  • Page 6 6 of 35 CAB INSTALLATION 1.9 See fig. 1.9. Remove the fasteners securing the Screws right side drive lever cover. Remove drive lever cover by lifting up and over the drive lever. Set aside hardware for later use. Note: Lower screw only needs to be loosened to prevent losing any hardware.
  • Page 7 7 of 35 CAB INSTALLATION 1.14 See fig. 1.14. Locate the cotter pin retaining the Knob blade height adjustment knob. Remove and set aside the cotter pin and adjustment knob. 1.15 See fig. 1.15. Remove and set aside the three screws securing the plastic cover to the right side fender.
  • Page 8 8 of 35 CAB INSTALLATION 1.17 See fig. 1.17. Slip the supplied clip nut onto the tab rearward of the blade engagement lever. Clip Nut Hardware Used #8 Clip Nut 1.18 See fig. 1.18. Place the supplied sealing brush panel over the levers as shown. Secure using the supplied hardware listed below.
  • Page 9: Dynamo Installation

    9 of 35 CAB INSTALLATION Step 2: (DYNAMO INSTALLATION) 2.1 See figure 2.1. Remove the OEM dynamo from the vehicle and discard. Save the hardware for reuse. Remove 2.2 See figures 2.2a and 2.2b. Use a 10mm wrench to remove the OEM dynamo tensioner bracket and discard.
  • Page 10 10 of 35 CAB INSTALLATION Step 3: (Install ROPS Mounts) Remove 3.1 See fig. 3.1. Remove the left and right hand tension screws and clips on the ROPS and discard. 3.2 Remove the ROPS pin and bolt from the left side and discard.
  • Page 11 11 of 35 CAB INSTALLATION Step 4: (Vehicle Prep) 60” Only 4.1 Remove and discard the four floorboard bolts shown in Figure 4.1. If the mower is a 60”, remove two additional bolts in the location shown. 4.2 See fig. 4.2. Cut the rubber tabs on the floormat at the bolt locations as shown so that the hole is clearly accessible.
  • Page 12 12 of 35 CAB INSTALLATION 4.6 Install self-adhesive seal around the edge of the floor pan as shown and cut to length. Refer to Figure 4.6a for 60” and 4.6b for 72”. Note: placement on the 72” machine. Seal should follow along the white line shown in fig.
  • Page 13 13 of 35 CAB INSTALLATION 4.9 See fig. 4.9. Install the supplied adhesive Velcro® as shown with white lines. Be sure to wipe down the surfaces where the Velcro® will be adhered and that the surfaces are at room temperature. Apply between round seat bumpers Apply along horizontal edge of fenders Apply 3 sections underneath front seat support...
  • Page 14 14 of 35 CAB INSTALLATION 5.5 See figures 5.5a and b. Put tension on the lifting Inside Cab strap with the overhead hoist. Remove and discard the 4 bolts holding the rear of the cab down to the shipping bracket (located inside the cab) as well as the 4 lag screws holding the floorboards to the pallet.
  • Page 15 15 of 35 CAB INSTALLATION 5.12 See fig. 5.12. Loosen the 4 factory installed 5/16” bolts securing the upper ROPS mount so that the mount can slide up against the underside of the ROPS. 5.13 See fig. 5.13. Install the upper ROPS clamp plate to the top side of the ROPS and secure with the following hardware.
  • Page 16 16 of 35 CAB INSTALLATION Step 6: (Compressor Installation) 6.1 Move compressor into location on the left side of the engine and secure to the bracket with the hardware removed on step 1.8. See figure 6.1. Do not tighten hardware at this time. Bolt Bolts Hardware Used...
  • Page 17 17 of 35 CAB INSTALLATION 6.4 See figs. 6.4a and 6.4b. Pass the regulator wiring through the grommet and install the regulator to the front of the left ROPS bracket. With one of the regulator mounting bolts and nuts, secure the A/C Regulator hose with a p-clamp as shown in figure 6.4b.
  • Page 18 18 of 35 CAB INSTALLATION 7.2 See fig. 7.2. Connect the dynamo wiring harness to the dynamo. 7.3 See fig. 7.3. Secure both hoses to the vehicle frame using a cable tie as shown. Ensure that the hoses will not contact any sharp edges. Hardware Used Cable Tie 7.4.
  • Page 19 19 of 35 CAB INSTALLATION 7.7 See fig. 7.7. Install the ring terminals on the red wires from both the main harness and from the regulator power harness onto the stud on the positive battery clamp (outboard of the existing battery clamp nut) and secure with the following hardware.
  • Page 20 20 of 35 CAB INSTALLATION 7.11 See fig. 7.11. Install the right side drive lever cover and the previously attached vinyl filler using the hardware removed during step 1.9. 7.12 See fig. 7.12. Once the drive lever cover hardware has been tightened, move the lever all the way out away from the operator, in the park position.
  • Page 21 21 of 35 CAB INSTALLATION 7.15 See fig. 7.15. Route the remaining section of the harness with the white connector on the end forward from the battery area over the ROPS and up under the seat. The harness should run across the top of the transmission along the existing OEM harness and end on the left side of the vehicle.
  • Page 22 22 of 35 CAB INSTALLATION 7.17 Route the remaining section of wires on the A/C harness out the rear of the left side of the vehicle so that they pass above the ROPS tube and end near the compressor. Install Ring 7.18 See fig.
  • Page 23 23 of 35 CAB INSTALLATION Step 8: (Functionality Testing) 8.1 Ensure that all wires and hoses are securely fastened with cable ties to prevent any rubbing or chaffing on sharp or hot objects. 8.2 Turn the vehicle on and check to make sure that belts and components are not vibrating excessively.
  • Page 24 24 of 35 CAB INSTALLATION Step 10: (Filler Installation) 10.1 See fig. 10.1. Raise the seat and install the rubber underseat filler panel as shown. Start by aligning the panel over the round rubber bumpers that the seat rests on and work around the perimeter to attach to the pre-installed Velcro®.
  • Page 25 25 of 35 CAB INSTALLATION 10.4 See fig. 10.4. Install the upper portion of the rubber filler along the bottom edge of the rear panel to locate it and then secure under the seat and along the sides. 10.5 See fig. 10.5. The back ends of the rubber filler should be pulled out under the cab so that they can be attached to the fenders behind the cab with Velcro®.
  • Page 26: Cab Features & Operation

    26 of 35 CAB FEATURES & OPERATION REMOVABLE FRONT WINDOW When pivoting the front axle, remove the (5) thumb nuts securing the front center window. This will allow the front cover to fully open to clear the axle. Removable Front Window AIR CONDITIONING OPERATION Turn the 4 position ventilation switch to activate the blower.
  • Page 27: Care And Maintenance

    27 of 35 CARE AND MAINTENANCE •DO NOT use glass cleaner to clean windows. It will damage the material. Mild dish soap and water should be used to clean all window panels. Use a soft bristled brush or sponge to clean panels. •Avoid wiping the windows while they are dry.
  • Page 28: Belt Adjustment

    28 of 35 BELT ADJUSTMENT SEQUENCE Follow this sequence to adjust or replace the OEM V-belt. Note: The compressor belt must be re-tensioned if the OEM belt requires any adjustment. Note: It is critical that the following steps are completed in order and followed closely. Failure to do so may result in vehicle or component damage.
  • Page 29: Service Parts

    29 of 35 SERVICE PARTS ROOF ASSEMBLY WINDSHIELD ASSEMBLY WINDSHIELD SUPPORT ASSEMBLY P/N: 8SV-102-00030 P/N: 8SV-103-00024 P/N: 8SV-101-00056 REAR PANEL ASSEMBLY DOOR ASSEMBLY, RIGHT DOOR ASSEMBLY, LEFT P/N: 8SV-106-00036 P/N: 8SV-107-00040-L P/N: 8SV-107-00040-R SIDEFRAME ASSEMBLY, LEFT SIDEFRAME ASSEMBLY, RIGHT FRONT LOWER CROSS ASSEMBLY P/N: 8SV-109-00020-R P/N: 8SV-113-00220 P/N: 8SV-109-00020-L...
  • Page 30 30 of 35 SERVICE PARTS A/C UNIT, REAR MOUNTED A/C COVER ASSEMBLY ROPS MOUNT, LEFT P/N: 8SV-303-00013-KG P/N: 8SV-SM-01715-L P/N: 8SV-101-00005-KG ROPS MOUNT, RIGHT SWITCH BRACKET ASSEMBLY ROPS MOUNT PLATE, UPPER P/N: 8SV-SM-01715-R P/N: 8SV-SM-02026 P/N: 8SV-113-00227 A/C AIR DIVERTER FLAP LIMIT SWITCH V-BELT P/N: 8SV-SM-02012...
  • Page 31 31 of 35 SERVICE PARTS REGULATOR/RECTIFIER SHROUD MOUNT BRACKET FRONT SHROUD COVER P/N: 8SV-110-00122 P/N: 8SV-113-00347 P/N: 9SV-85-17-0065 ROPS MOUNT, UPPER REAR SHROUD COVER SHROUD COVER P/N: 8SV-SM-02443 P/N: 8SV-SM-01916 P/N: 8SV-113-00238 ROPS BRACKET, ROOF TAB COMPRESSOR ADJUSTMENT ARM COMPRESSOR BRACKET P/N: 8SV-WA-00421 P/N: 8SV-WA-00578 P/N: 8SV-SM-01917...
  • Page 32 32 of 35 SERVICE PARTS HOSE, #10 EVAP TO COMP HOSE, #6, COND TO DRYER FRONT REMOVABLE PANEL P/N: 8SV-305-00025 P/N: 8SV-305-00024 P/N: 9SV-P-00132 DOOR SKIN, LEFT, W/ HARDWARE REAR LEG WINDOW, W/ HARDWARE DOOR SKIN, RIGHT, W/ HARDWARE P/N: 9SV-P-00133-L P/N: 9SV-P-00133-R P/N: 9SV-P-00128 THUMB NUTS (QTY: 5)
  • Page 33 33 of 35 SERVICE PARTS A/C COMPRESSOR UNDERSEAT FILLER LOWER UNDERSEAT FILLER UPPER P/N: 9SV-9AC-00048 P/N: 8SV-112-00067 P/N: 8SV-112-00068 LEFT SIDE DRIVE HANDLE FILLER RIGHT SIDE DRIVE HANDLE FILLER FLEX BRUSH PANEL (W-BRUSHES) P/N: 8SV-112-00071-L P/N: 8SV-112-00071-R P/N: 8SV-111-00038...
  • Page 34 34 of 35 ADDITIONAL SERVICE PARTS PART NUMBER DESCRIPTION 9SV-HWK-00198 HARDWARE KIT, CAB FASTENERS 9SV-OHRL-G OUTSIDE DOOR HANDLE (SET OF 2) 9SV-GH INTERIOR GRAB HANDLE (SET OF 2) 9SV-HSLP HINGE PINS AND SLEEVES (2L + 2R) 9SV-DP10 DOME PLUG, .375” HOLE (BAG OF 10) 9SV-DP16 DOME PLUG, .750”...
  • Page 35: Bolt Torque Specifications

    35 of 35 BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.

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