Titan TG 6500D Owner's Manual
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Titan TG 6500D Owner's Manual

Industrial generator
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MODEL TG 6500D Industrial Generator
The Emission Control System for this generator is warranted for standards set by the Environment Protection Agency.
It is extremely important to read and understand the entire contents of this
Owner's Manual for the Titan Industrial Model TG 6500D before at-
tempting to operate the generator. This is a diesel engine powered, in-
dustrial strength generating unit of electrical power. The diesel engine
and the generator are both potentially extremely hazardous and could
cause physical injury or even death if improperly used.
Do Not Operate Equipment until reading & understanding Owner's Manual!
Disconnect all loads before starting or stopping generator.
Allow to run for a few minutes with no load before stopping.
P.O.Box 791, Travelers Rest, S.C. 29690
Phone 864-834-7212
Service/Replacement Parts 800-845-4141
OWNER'S MANUAL
IMPORTANT!
WARNING!
Revision # 030321A

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Summary of Contents for Titan TG 6500D

  • Page 1 IMPORTANT! It is extremely important to read and understand the entire contents of this Owner’s Manual for the Titan Industrial Model TG 6500D before at- tempting to operate the generator. This is a diesel engine powered, in- dustrial strength generating unit of electrical power. The diesel engine and the generator are both potentially extremely hazardous and could cause physical injury or even death if improperly used.
  • Page 2 It is extremely important to read and understand the entire contents of this Owner’s Manual for the Titan Industrial- Model TG 6500D before attempting to operate the gen- erator. This is a diesel engine powered, industrial strength generating unit of electri- cal power.

  • Page 3: Connecting Loads

    (see wattage reference guide on page 6). Connect a No. 12 AWG standard copper wire to the The Model TG 6500D operates at 120 volt and/or 240 volt, Grounding Lug Block (See Figure 1). The grounding lug single phase, and will operate devices that require up to is located on the control panel.
  • Page 4  SAFETY This generator was designed for specific applications. DO NOT attempt to modify the unit in any way or use it for any application that it was not designed to do. Ask the dealer or contact the factory if you have any questions concerning the generator’s application.

  • Page 5: Before Starting The Engine

    ENGINE BEFORE FILLING WITH OIL! indoors. Never fill fuel when Check air filter engine is hot or running. Do Titan Industrial not smoke or fill fuel near an open flame or sparks.  Remove cover panel. Recommends Loosen wingnut and remove air...
  • Page 6 Wattage Reference Guide Device Running Watts Device Running Watts *Air Conditioner (12,000 BTU) 1700 Impact Wrench Battery Charger (20 Amp) *Jet Pump Belt Sander (3”) 1000 Lawn Mower 1200 Chain Saw 1200 Light Bulb Circular Saw (6-1/2”) 800 to 1000 Microwave Oven Coffee Maker 1000...

  • Page 7: Operation Of The Generator

    OPERATION OF THE GENERATOR Starting the Engine - Electric starting CAUTION! 1. Be sure unit is at a level, well ventalated position DO NOT start or stop the engine with electrical loads connected to the receptacles. Be certain connected devices are OFF before connecting 2.
  • Page 8 OPERATION OF THE GENERATOR Bleeding Instructions Figure #6 Rubber Fuel Line Fuel Pump Port Steel Fuel Line Fuel Pump Throttle Lever Figure #7 1. With the fuel valve in the off position take off the rubber fuel line off the fuel pump port. 2.

  • Page 9: Control Panel

    Control Panel Breaker Starting Switch Shows operating 240 volt receptacle voltage Hourmeter Twist Lock 120-Volt 120-Volt Receptacle Receptacle DC Output 120 volts Receptacles D.C. Posts Ground Lug...

  • Page 10: Troubleshooting

    TROUBLESHOOTING Problem Cause Solution 1. Reset the circuit breaker. Engine is running but no 1. Circuit breaker is open. 2. Check & repair. 2. Poor connection or defective power output is available. 3. Connect another device cord set. that is in good condition. 3.

  • Page 11: Parts Catalog

    Parts Catalog P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...

  • Page 12: Cylinder Block Assembly

    1. Cylinder Block Assembly Part Name Part Name 1. PTO Seal 12. Crank Shaft Bearing 3. Oil Sensor 13. CamShaft Bearing 4. Oil Pipe 14. Bearing Retainer Plate 5. Dowel Pins 15. Fuel Pump cover 6. Cam Shaft Bearing 16. Fuel Pump Gasket 7.

  • Page 13: Crankshaft Assembly

    2. Crank Shaft Assembly Part Name 1. Crank Case Cover 2. Balancer Shaft Bearing 3. Balancer Shaft 4. Key 5. Balancer Shaft Gear 6. Camshaft Drive Gear 7. CrankShaft 8. Balancer Shaft Drive Gear 9. Flywheel 10. Camshaft 11. Cam Shaft Drive Gear Some Parts Sold As Assemblies...
  • Page 14 3. Governor Gear Assembly Part Name Part Name 1. Oil Pump 10. Governor Arm Shaft 2. Oil Pump O-ring 11. Flat Washer 3. Oil Pump Rotor 12. Governor Shaft Bearing 4. Oil Pump Drive Pin 13. Lock Nut 5. Oil Filter\Sreen 14.
  • Page 15 4. Head Asssembly Part Name Part Name 13. Valve Keepers 1. Decompression Lever 14. Valve Spring 2. Return Spring 15. Valve Guide Seal 3. Retaining Pin 16. Spring Seat Washer 4. Valve Cover 17. Padestal Dowel Pin 5. Valve Cover Gasket 18.

  • Page 16: Piston Assembly

    5. Piston Assembly *(3) Pistion Rings Not Shown Part Name Part Name 6. Rod Cap Bolt 1. Snap Rings 7. Rod Sleeve Bearing 2. Piston 8. Rod Cap 3. Piston Pin 9. Washer 4. Pin Bushin 10. Nut 5. Connecting Rod Some Parts Sold As Assemblies...

  • Page 17: Fuel Injection System

    6. Fuel Injection System Fuel Pump Fuel Injector These Parts Sold As Assemblies...

  • Page 18: Fuel System

    7. Fuel System Fuel Tanks Vary Part Name Part Name 1. Fuel Cap 11. Drain Plug 2. Fuel Cap Seal 12. Gasket 3. Fuel Cap Gasket 13. Fuel Injector Line 4. Filter Screen 14. Fuel Filter 5. Mounting Clamp 15. Fuel Injector Pump 6.

  • Page 19: Starter Assembly

    8. Starter Assembly Part Name 1. Fly Wheel 2. Recoil Cup 3. Blower Housing Gaskets 4. Blower Housing 5. Recoil Assembly Some Parts Sold As Assemblies...
  • Page 21 P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...
  • Page 23 Oil Capacity 34-36oz. 15w-40 84 Decibel’s @ 10’   Size: L-26” W-19” H-24” Electric Start\recoil   Net. Weight 230LBS. 9hp Titan Diesel Engine   One Year Warranty (steel sleeve) Cylinder  3.5 Gallon Fuel Tank  Approx. Run Time 10hrs...
  • Page 24 P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...

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