Backyard Products 4030 Assembly Instructions Manual
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Backyard Products 4030 Assembly Instructions Manual

Backyard Products 4030 Assembly Instructions Manual

Backyard play systems
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This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
April through October M - F 8:00 AM to 7:00 PM EST
November through March M - F 8:00 AM to 5:00 PM EST
customerservice@backyardproductsllc.com
customerservice@backyardproductsllc.com
- NOTICE -
STOP!
STOP!
Call Us First!
call our toll free number:
1-866-890-2211
1-866-890-2211
Saturday 8:30 AM to 4:30 PM EST
or email:
Our staff is ready to provide assistance.
2321

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  • Page 1 2321 - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-866-890-2211 1-866-890-2211...
  • Page 2 (This page intentionally left blank.)

  • Page 3: Before You Begin

    2321 03/3/2011 Model: Customer Service Backyard Play Systems 1-866-890-2211 4030, 4101, 1000 Ternes Playset 4090, 4095 Monroe, MI 4816 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - Tools Required Adult Assistance required First... Assistance is necessary to handle, fi t, ...
  • Page 4 (This page intentionally left blank.)
  • Page 5 ASSEMBLY SAFETY and HELPFUL HINTS ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 6: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury.  This playset has been designed for use by a maximum of ten occupants at one time having a combined weight of 1,500 pounds. (This weight does not include occupants on the optional monkey bars, glider, or tire swing). ...

  • Page 7: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury.  Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
  • Page 8 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.

  • Page 9: Left Side

    PLAYSET ORIENTATION *Hint - Throughout this manual references made to the Left Side, the Right Side and the Front of the playset serve as a consistent reminder to help with assembly: LEFT SIDE FRONT SIDE RIGHT SIDE...
  • Page 10 IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly.

  • Page 11: Base Parts List

    BASE PARTS LIST 2 x 4 x 47-7/8" 2 x 4 x 96" WOOD SIZE CONVERSION CHART Nominal Board Size Actual Size 1“ x 4”..........3/4” x 3-3/8” .......... 1“ x 6” 3/4” x 5-3/8” 1021-MS 1023-MS 5/4“ x 4”..........1” x 3-1/2” 2 x 4 x 51"...
  • Page 12 Swing Beam Flat Plate Swing Beam Flat Plate Swing Beam Angled Plate 2023 2098-H 2106-H Spring Clip Swing Hanger Plastic Hole-Plug Angled Angle plug 2003 2004 Trapeze Bar Sling Swing Plaque Climbing Rocks 2074 Green 2000 2167 2014 Rope Tent Tarp Slide Safety Handle 2017-B...
  • Page 13 A C T U A L S I Z E S H O W N 3/8” LAG BOLT No. 8 WOODSCREWS x72 x45 x149 1-1/4” 1-5/8” 1-3/4” 2-1/2” 3” 3” 3-1/2” 4” 1/4” SAFETY HANDLE HDW. 3/8” FLAT WASHER TRUSS HEAD SCREW 1-1/2”...
  • Page 14 A C T U A L S I Z E S H O W N 3-3/4” 4” 5-1/4” 3-1/2” 5-1/2” 3/8” 10” 3/8” 3/8” 3/8” 3/8” 3/8” 5-16 ” LAG BOLT 5/16” LOCK WASHER 3” 2-1/2” 5/16” 3” 5/16” FLAT WASHER 3/8”...
  • Page 15 SET-UP ORIENTATION BACK SIDE 6’ SAFETY AREA SLIDE 15’-1” 11’-1” LEFT SIDE RIGHT SIDE HEIGHT 16’-3” SWING ROCK WALL 6’ SAFETY AREA FRONT SIDE SET-UP ORIENTATION BACK SIDE BASE PLAYSET SAFETY AREA WITH MONKEY BARS SLIDE 20'-1" LEFT SIDE 11'-1" RIGHT SIDE HEIGHT 16'-3"...

  • Page 16: Parts Layout

    FORT PARTS LAYOUT 3 x 3 x 44-1/8" *IMPORTANT! 5/4 x 4-1/4 x 47-3/4" 5/4 x 6 x 47-3/4" 2310-MS 1033-MS 1029-MS Lay Out Corner Posts 5/4 x 6 x 41-1/2" as shown. 2312-MS LEFT Orient the 2-holes of 1033-MS UP if you have the Tire Swing Option.
  • Page 17 FORT CORNER POSTS / FLOOR Outside of Posts Pre-fi t deck boards so 48" they are evenly spaced Make sure corner before installing screws. 1 x 6 x 41-1/2" posts are squared to 2312-MS measurements shown. 5/4 x 6 x 47-3/4" Center boards between 1029-MS 48"...

  • Page 18: Side Walls

    FORT TENT SIDE RAILS LEFT SIDE Lock Install bolts fi rmly, but do not fully tighten. Washer Flat Re-adjustment will be neccessary. Washer 2 x 4 x 96" 1023-MS 4” Hex Bolt 4” Hex Bolt Flat Washer Lock Washer RIGHT SIDE FORT SIDE WALLS Keep 56-1/2"...
  • Page 19 FORT UPPER ARMS LEFT SIDE Install bolts fi rmly, but do not fully tighten. Re-adjustment will be neccessary. 4” Hex Bolt 2 x 6 x 84" 1088-MS 2 x 4 x 51" 1009-MS Lock Washer Flat Washer Flat Washer Lock Washer 3-1/2”...
  • Page 20 FORT INSTALL LEGS LEFT SIDE * Note - 5-1/4” Hex Bolt For Safety two people are required to carefully roll fort over. 5-1/2” Hex Bolt Plastic Angled Plug Plastic 5-1/4” Hex Bolt with Angled Plug Lock washer and Flat Washer 5-1/2”...
  • Page 21 FORT BOTTOM SUPPORTS SIDE VIEW LEFT SIDE Lag Bolt 2 x 6 x 84" 1088-MS T-Nut Hex Bolt 3-1/2" Lag Bolt T-Nut 2 x 4 x 51" 1009-MS T-Nut 4" Hex Bolt 3-1/2" Lag Bolt Lock Washer T-Nut 4" Hex Bolt Flat Washer RIGHT SIDE FORT...
  • Page 22 FORT INSTALL LEGS * Note - For Safety two people are required to carefully roll fort over. Remove and re-insert each 5-1/4" Hex Bolt (one at a time) through the holes from the opposite direction - this time using a Lock Washer, Flat Washer and T-Nut Install And Tighten Into T-Nuts At This Time.

  • Page 23: Back Side

    FORT STEP LADDER 2-1/2" Wood Screws (x 22) Angled End 2 x 4 x 59-1/8" 2316-MS 1053-MS 2 x 4 x 15" Flush 2315-MS 2 x 4 x 67-5/8" POSITION LADDER TOP BLOCK 1053-MS AS SHOWN TO LADDER RAIL. 2 x 4 x 15-3/8" 1051-MS Back Back side...
  • Page 24 FORT STEP LADDER 2 x 4 x 15" 1053-MS 1-5/8” Screws (x3) 3” Wood 1053-MS Screws 2 x 4 x 15" Flush Lock Washer T-Nut Position Ladder Top Block beneath Deck End Board. Attach with three 1-5/8” Wood Screws. When installed, front edge of Ladder Flat Top Block (1053-MS) should be flush with 4-1/4”...
  • Page 25 FORT TENT TOP SUPPORT 2 x 4 x 47-7/8" 1021-MS LEFT SIDE 3" Wood Screws (x4) RIGHT SIDE SWING BEAM SWING HANGERS 3“ Lag Screw (x24) Lock Washer (x24) Flat Washer (x24) 2003 2-3/4 x 5-3/8 x 94-1/2" 2314-MS...

  • Page 26: Angle Brackets

    SWING BEAM ANGLE BRACKETS 3-1/2” Hex Bolt Flat Washer Flat Washer Lock Nut 2023 SWING BEAM A-FRAME L-BRACKET Orient swing beam as shown. 2106-H Step 1 3” Pre drill 1/4" holes. 5/16 x 3" Lag Bolt 5/16" Lock Washer Step 2 5/16"...
  • Page 27 A - FRAME ASSEMBLE T-Nut x4 1210-MS 3 x 3 x 92-1/2" Rotate 1210-MS 180 after installing T-Nuts. A - FRAME ASSEMBLE 3-3/4” Hex Bolt Lock Washer Flat Washer 1017-MS 5/4 x 6 x 68-1/4” Pre-installed T-Nuts Add extra Flat Washers if bolt threads are underneath.
  • Page 28 A - FRAME INSTALL NOTE: Ensure two to three threads are exposed past Lock Nut. 4” Hex Bolt Flat Washer 2098-H Flat Washer Lock Nut Two people are needed to raise and steady Swing Beam and A-Frame. A - FRAME INSTALL Pre-drill four 3/16”...
  • Page 29 A - FRAME INSTALL 5/16” x 3” Lag Bolt 5/16” Lock Washer 5/16” Flat Washer SWING BEAM SUPPORT ASSEMBLE 2 x 4 x 43-1/2" 2311-MS...

  • Page 30: Swing Beam Assembly

    SWING BEAM SUPPORT INSTALL TO BEAM Flat Washer Acorn Nut 10” Hex Bolt T- Nut Lock Nut Flat Washer Flat Washer 4” Hex Bolt 4” Hex Bolt Flat Washer Lock Nut Flat Washer SWING BEAM ASSEMBLY INSTALL * USE CARE WHEN INSTALLING SWING BEAM ASSEMBLY RIGHT SIDE * TWO PEOPLE AND A STEP LADDER ARE...
  • Page 31 SWING BEAM ASSEMBLY INSTALL - STEP 1 Flush *Hint – Clamp swing beam assembly in place while marking holes. RIGHT SIDE SAME SAME MEASUREMENT MEASUREMENT SWING BEAM ASSEMBLY INSTALL - STEP 2 Drill 9/16” holes through at marked locations Confi rm Holes are in line RIGHT SIDE...
  • Page 32 SWING BEAM ASSEMBLY INSTALL - STEP 3 T - Nut Add extra Flat Washers if bolt threads protrude past T-Nuts. Flat Washer Lock Washer 2-1/2” Hex Bolt 3” Hex Bolt Lock Flat Washer Flat Washer FORT SWING SIDE WALL RIGHT SIDE INSTALL THESE TWO Use 2324-MS as a 1-1/4"...
  • Page 33 ROCK WALL LAY OUT PARTS - ROCK LOCATIONS 1 x 6 x 47-3/4" 41” 1026-MS centered Place and align parts 1026-MS parallel on ground. *Hint: Number the order of each part (1026-MS) for correct re-orientation, top to bottom. Mark parts on back side or use masking tape. Lay Out the Climbing Rocks (x13) in an attractive and practical fashion.
  • Page 34 ROCK WALL INSTALL T-NUTS Turn all eleven 1026-MS panels over (lay on a soft but firm surface). Pound in 1/4” T-Nuts (Included in Climbing Rock Bag) at each hole location. 1/4” T-Nut x26 ROCK WALL INSTALL ROCKS 1/4” x 1-1/2” Hex Head Bolts 1/4”...
  • Page 35 ROCK WALL INSTALL 2-1/2” Screws (x 44) Flush This space intentionally left blank.

  • Page 36: Rope Ladder

    ROPE LADDER ASSEMBLE & INSTALL 2 x 6 x 84" 1088-MS Step 1 Feed Ropes up through holes in Upper Rope Arm ( 1088-MS ) and tie a double knot. 21-1/2" Step 2 Slide one Ladder Rung ( 1025-MS ) up the Ropes and tie a single knot in each rope.
  • Page 37 CLIMBING ROPE INSTALL 2 x 6 x 84" 1088-MS OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. 2 x 6 x 84" 1088-MS Step 1 Feed top of Climbing Rope through front of Upper Rope Arm ( 1088-MS ) and tie a double knot on the back side ( Fig.
  • Page 38 INSTALL TENT TARP 2 x 6 x 51" Secure Tent Tarp at Eight Areas 1022-MS as shown, equal distance apart End Rail on inside of each Tent Frame End Rail (1022-MS). Install screws through hem for strength. 3/4” Truss Head Screw (x8) 1/4”...
  • Page 39 SWINGS INSTALL Clip a Spring Clip at the end of each Swing and Trapeze chain. Then, using the Spring Clips, attach the Swings and Trapeze to the swing brackets on the swing beam, as shown below. 2004 Attach Playset Plaque using One 1”...
  • Page 40 STAKES Stakes Flush with TOP. STAKE STAKE STAKE 1015-MS 1 x 1-3/8 x 17" 2-1/2" Wood Screws (x4) STAKE STAKE STAKE Pound in Stakes (1015-MS) at 45 degree angle. Stakes Flush with Make sure all base pieces, uprights and slide SIDES.
  • Page 41 SLIDE SLIDE MOUNT INSTALL 1-5/8" Wood Screw (x2) 1 x 6 x 41-1/2" 1-3/4" 2312-MS 2 x 4 x 15-3/8" 1051-MS 1051-MS 2 x 4 x 15-3/8" Flush Position Slide Mount beneath Deck End Board. Attach with two 1-5/8" Wood Screws as shown. 4"...
  • Page 42 SLIDE MEASURE 5/4 x 6 x 47-3/4" 2 x 4 x 15-3/8" 1 x 6 x 41-1/2" 1085-MS 1051-MS Flush 2312-MS 3-3/4" Slide 2015 Slide SLIDE DRILL Drill 1/8” holes at both dimples through Slide and 2312-MS into 1051-MS (1 inch deep). 5/4 x 6 x 41-1/2"...

  • Page 43: Mounting Screws

    SLIDE MOUNTING SCREWS 2-1/2" Pan Head Wood Screw (x2) 1/4" x 1" Fender Washer (x2) 5/4 x 6 x 41-1/2" 2312-MS SLIDE SURFACING MATERIAL Apply Surfacing Material at recommended depth, or deeper.

  • Page 44: Safety Handles

    SAFETY HANDLES INSTALL Attach Left and Right Safety Handles to the Step Ladder Rails with two 1/4" x 1-1/2" Lag Bolts through 1/4” Flat Washers. Attach third Safety Handle as shown. The height of the handles is to be determined by the customer - depending on the age of the child, etc. Pre-Drill 2007 (Do not drill...
  • Page 45 INSTALL ROPE LADDER BOTTOM SUPPORT GUSSETS 4" Lag Screw Lock Washer 1/8" Pre-Drill Flat Washer 2 x 4 x 18" 1020-MS 3-1/2" Lag Screw Flat Washer Lock Washer This space intentionally left blank.
  • Page 46 STOP IF YOU DO NOT HAVE MONKEY BARS PROCEED TO NEXT PAGE. IF YOU HAVE MONKEY BARS PROCEED TO PAGE 47.

  • Page 47: Left Side

    FORT LEFT SIDE WALL LEFT SIDE INSTALL THESE TWO BALUSTERS FIRST. Use 2324-MS as a 1-1/4" Wood Screws 3-1/4" spacer. 3-1/4" 5/8 x 3-1/4 x 34-1/2" 2324-MS Install each 2324-MS fl ush at bottom. 1-5/8" SAME SAME MEASUREMENT MEASUREMENT CENTER Locate middle spacer centered between ends of lower wall rail.
  • Page 48 STOP YOU HAVE FINISHED YOUR BASE PLAYSET. IF YOU HAVE MONKEY BARS PROCEED TO NEXT PAGE. THE TIRE SWING KIT MAY BE INSTALLED NOW. REFER TO THE TIRE SWING INSTALLATION MANUAL. TIRE SWING SAFETY BARRIER INSTALLATION BEGINS ON PAGE 51.
  • Page 49 INSTALL TOP LADDER SUPPORTS 2 x 4 x 43-1/2" 2322-MS NOTE: Part 2322-MS (43-1/2") is from Monkey Bar Kit. TOP LADDER SUPPORTS INSTALL 2 x 4 x 43-1/2" 2322-MS T-Nut 5" Hex Bolt (x2) Flat Washer Flat Washer T-Nut 5" Hex Bolt T-Nut 8-1/4"...
  • Page 50 MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BAR ASSEMBLY LEFT SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 *Hint – Clamp Monkey Bar Assembly 4-1/2" in place while marking holes. LEFT SIDE Mark two drill-holes.
  • Page 51 MONKEY BAR INSTALL - STEP 2 SEE PAGE 8 LEFT SIDE Drill-Through 1/4" marked locations. Re-Drill through using 1/2" bit from outside of SEE PAGE 8 frame at each support hole location. MONKEY BAR INSTALL - STEP 3 T-Nut 2-1/2" Hex Bolt Flat Lock Washer...
  • Page 52 MONKEY BAR BALUSTERS LEFT SIDE 1-1/4" Wood Screws INSTALL THIS Use 2324-MS as a BALUSTER FIRST. 3-1/4" spacer. 5/8 x 3-1/4 x 34-1/2" 3" 2324-MS INSTALL THIS BALUSTER FIRST. Flush Install each 2324-MS fl ush at bottom. CENTER Locate middle spacer centered between Monkey Bar vertical supports.
  • Page 53 BARRIER FOR THE TIRE SWING ACCESSORY IF YOUR PLAYSET HAS THE TIRE SWING ACCESSORY INSTALL THIS BARRIER 1 x 5-1/2 x 96" 1221-MS 1 x 5-1/2 x 56" 2332-MS 1 x 5-1/2 x 56" 2333-MS HARDWARE BAG 2191 A C T U A L S I Z E 3-1/2"...
  • Page 54 TIRE SWING BARRIER 1 x 5-1/2 x 96" 1221-MS GLUE 2333-MS 1 x 5-1/2 x 56" 2332-MS 1 x 5-1/2 x 56" Flush 1-3/4" Screw IMPORTANT! Install screws on both sides as shown. 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2"...
  • Page 55 TIRE SWING BARRIER IMPORTANT! YOU MUST INSTALL TIRE SWING BEFORE INSTALLING THIS BARRIER. SWING BEAM APPROXIMATELY 35-1/2" 1-3/4" Screw KEEP LEVEL 1-3/4" Screw Use screws to hold Barrier while adjusting height. Tire Swing should contact Barrier in middle. BARRIER Do not drive screws fully into wood until Barrier is in fi...
  • Page 56 TIRE SWING BARRIER Drive 1-3/4" screws completely in. LEVEL Flat Washer Lock Washer 3-1/2" Lag Screw x4 1/8" Pre-Drill all holes. Do not drill through.

  • Page 57: Warranty

    7. “Signifi cant color changes” to wood components is at the discretion of Backyard Products and require proof in the form of photographs or inspection by Backyard Play Systems.
  • Page 58 WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 April through October M - F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or...
  • Page 59 2128 Playset Accessory INSTRUCTIONS This Accessory is only to be used with a Backyard Play System Playset, including Yardline Play Systems and Heartland Systems. - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use.
  • Page 60 (This page intentionally left blank.)
  • Page 61 2128 03/4/2011 Customer Service Backyard Play Systems 1-866-890-2211 Tube Slide 1000 Ternes Model 4077 & 6077 Monroe, MI 48162 Installation Instructions - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Safety! First... Ratchet Handle  Check for protruding screws and bolts, verify all screw and bolt lengths during assembly.
  • Page 62 ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.

  • Page 63: Safety Warnings

    SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury.  This playset has been designed for use by a maximum of ten occupants at one time having a combined weight of 1,500 pounds. (This weight does not include occupants on the optional monkey bars, glider, or tire swing). ...

  • Page 64: Maintenance

    MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury.  Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
  • Page 65 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 66 TUBE SLIDE PARTS LIST Slide Bracket Support Bracket Entrance Panel “T” SB-1 SB-2 Marked #1 Marked #2 Marked #3 No Lip TS-1 TS-2 TS-3 Slide Base Exit Chute Marked #4 TS-5 TS-4 SLIDE SUPPORT PARTS LIST 2 x 4 x 9-1/4” 5/4 x 4 x 19-3/4”...
  • Page 67 HARDWARE A C T U A L S I Z E S H O W N BUTTON-HEAD BOLT 3/4” 1” 2-3/4” 5/16” 5/16” WOODSCREWS 3-1/2” 5/16” 1-5/8” 5/16” 2-1/2” 5/16” 3” 2-1/2” 3/8” 1-1/2” 3/8” FLAT WASHER 3/8” ACORN NUT 3/8”...
  • Page 68 BASE PLAYSET SPACE REQUIREMENT 32’-1” 6’ SAFETY AREA 20’-1” 11’-1” HEIGHT 16’-3” 28’-3” 6’ SAFETY AREA TOWER & BRIDGE SPACE REQUIREMENT 33’-7” 6’ SAFETY AREA 21’-7” 11’-1” HEIGHT 17’-5” 29’-5” 6’ SAFETY AREA...
  • Page 69 TUBE SECTION 1 5/16” Flat Washer 5/16x3/4” HARDWARE Hex Bolt 5/16” Lock Nut For ease of assembly insert a screwdriver through adjacent holes to maintain hole alignment. NO LIP TS-2 TS-1 NOTE: Fasten each Lock Nut fi nger-tight until the entire Tube Slide is assembled.
  • Page 70 TUBE SECTION 3 5/16x3/4” Hex Bolt TS-5 5/16” Flat Washer 5/16” Lock Nut HARDWARE No Flange Flange TS-3 SLIDE SUPPORT BASE 1-1/2” 1192-MS Lag Bolt 3” Screws 2 x 4 x 8-3/4” 5/16” Lock Washer 5/16” Flat Washer Flush SB-2 1191-MS 2 x 4 x 9-1/4”...
  • Page 71 SLIDE SUPPORT POST 1195-MS HARDWARE 2-1/2” Screws 2 x 4 x 44” 7-1/4” 1196-MS 2 x 4 x 22” 3-3/8” 1196-MS 2 x 4 x 22” Flush 1195-MS Use EXTERIOR RATED WOOD GLUE between parts for best results. 2 x 4 x 44” Remove excess glue immediately after assembly.
  • Page 72 BASE PLAYSET SLIDE MOUNTING FRAME Flush Flush 1-5/8” Screws 1193-MS 1 x 6 x 35” Flush HARDWARE BASE PLAYSET SLIDE MOUNTING FRAME Flush 1-5/8” Screws 1194-MS 1 x 4 x 19-3/4” HARDWARE Flush...
  • Page 73 BASE PLAYSET SLIDE MOUNTING FRAME Flush 1193-MS 1 x 6 x 35” 1-5/8” Screws HARDWARE Flush GO TO PAGE 16 FOR TUBE SLIDE INSTALLATION...

  • Page 74: Tower & Bridge

    BEGIN HERE - TOWER & BRIDGE CAREFULLY REMOVE OR DO NOT INSTALL THE FOUR BALUSTERS SHOWN TOWER & BRIDGE SLIDE MOUNTING FRAME HARDWARE Flush Flush 1-5/8” Screws IMPORTANT! Avoid screwing fasteners into bolts behind 1193-MS. 1193-MS 1 x 6 x 35”...
  • Page 75 TOWER & BRIDGE SLIDE MOUNTING FRAME Flush Flush 1-5/8” Screws 1194-MS 1 x 4 x 19-3/4” HARDWARE Flush TOWER & BRIDGE SLIDE MOUNTING FRAME Flush 1-5/8” 1193-MS Screws 1 x 6 x 35” Flush HARDWARE...
  • Page 76 ENTRANCE PANEL INSTALLATION Place “EP” with “T” at top. Clamp or hold “EP” against face of Slide Mounting Frame. Mark all holes as shown. Center on 35” 35” Center on 30-3/4” 30-3/4” ENTRANCE PANEL INSTALLATION IMPORTANT! Drill completely-through ONLY these two top holes. Drill-thru using 1/2”...
  • Page 77 TUBE SLIDE INSTALLATION 5/16x1” Hex Bolt 5/16” Flat Washer 5/16” Lock Nut NOTE: Fasten each Lock Nut HARDWARE fi nger-tight until the entire Tube Slide is assembled. TUBE SLIDE INSTALL 1 HARDWARE 2-1/2” Lag Bolt 5/16” Lock Washer 5/16” Flat Washer NOTE: Tighten these four Lag Bolts securely.
  • Page 78 TUBE SLIDE INSTALL 2 3-1/2” Button Head Bolt HARDWARE 3/8” Flat Washer x2 3/8” Lock Nut TIGHTEN SECURELY HARDWARE 3/8” Acorn Nut Tighten these fasteners securely at this time. 5/16” Flat Washer 5/16” Lock Washer 1-1/2” Lag Bolt 1-1/2” Lag Bolt 5/16”...
  • Page 79 TUBE SLIDE INSTALL 4 Flanged 5/16x3/4” Hex Bolt 5/16” Flat Washer Non-Flanged 5/16” Lock Nut For ease of assembly insert a screwdriver through adjacent holes to maintain hole alignment. NOTE: Fasten each Lock Nut fi nger-tight until the entire Tube Slide is assembled. When joining parts be sure each fl...
  • Page 80 TUBE SLIDE INSTALL 6 Remove and re-use these bolts, washers and lock nuts for Location of SB-2 installation of SB-2. Flange SEAM Attach SB-2 at 2nd and 3rd SEAM holes DOWN from Flange. SB-2 NOTE: Fasten both Lock Nuts fi nger-tight until attaching slide to post.
  • Page 81 TUBE SLIDE INSTALL 8 Install Slide Support Base 5/16x1-1/2” Hex Bolt bracket at lowest hole. Remove and re-use bolt, washers and lock nut for installation of Slide Support Base. 5/16” Lock Nut 5/16” Flat Washer Slide Support Base TIGHTEN FASTENERS ...

  • Page 82: Warranty

    WARRANTY Backyard Play Systems warrants the following: 1. Every product is warranted from defects in workmanship and manufacturing for a period of one year. 2. All hardware and non-wood components are warranted for three years. Except rope which is warranted for one year. 3.
  • Page 83 WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 Sat 8:30 a.m. to 4:30 p.m. EST November through March M-F 8 a.m. to 5 p.m. EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third party.
  • Page 84 2122 Playset Accessory INSTRUCTIONS This Accessory is only to be used with a Backyard Play System Playset, including Yardline Play Systems and Heartland Play Systems. - NOTICE - This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use.
  • Page 85 (This page intentionally left blank.)
  • Page 86 2122 12/29/2009 Model 6065 Backyard Play Systems Customer Service Model 4060 1-866-890-2211 1000 Ternes Tire Swing, Telescope & Steering Wheel Monroe, MI 48162 Recommended for Ages 3 to 11 - BEFORE YOU BEGIN - - BEFORE YOU BEGIN - Tools Required Safety! First...
  • Page 87 ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ACCESSORY! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE.
  • Page 88 SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury.  This playset accessory is recommended for children (3) through (11) years of age.  On-site adult supervision for children of all ages is recommended. ...
  • Page 89 MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury.  Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required.
  • Page 90 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 91 PARTS LIST A C T U A L S I Z E S H O W N 3/8” ACORN NUT 1-1/4” 3/8” 3/8” 3/8” FLAT WASHER LOCK NUTS 3/8” 3/8” 3/8” FENDER WASHER 8” 3/8” x 2-3/4” 1-1/2” BUTTON HD. SCREW 3/8”...
  • Page 92 PARTS LIST Telescope Steering Wheel Quick Clip Spring Clip Tire Swing Hanger Chains Tire...
  • Page 93 TIRE SWING SUPPORT BUTTON HEAD BOLTS 9/16” Drill through center deck board and brace. 2-3/4” Flat Washer Button Head Screw x2 CENTER 3-3/8” TIRE SWING HANGER INSTALL I M P O R T A N T ! Two people may be required to install and tighten lock nuts.
  • Page 94 TIRE SWING ASSEMBLE Use a screwdriver to hold Eye Bolt in place when tightening Lock-Nut and Acorn-Nut. 8” Eye Bolt Flat Washer Fender Washer Lock-Nut Acorn-Nut Tighten Lock-Nut until three (3) threads are exposed. Use a wrench to tighten all Lock-Nuts and Acorn-Nuts. Add Acorn Nut and tighten against Lock-Nut.
  • Page 95 TIRE SWING ASSEMBLE & INSTALL Tire Swing Hanger Narrow End of Spring Clip DOWN Spring Clip • Use a wrench to tighten Quick Clips securely closed. • Hold Quick Clip with pliers or screwdriver while tightening. Quick Clip x3 8” minimum between Tire and ground. Adjust Chains at Top.
  • Page 96 TELESCOPE INSTALL 1-1/4” Screws Telescope Telescope Bracket Any Top Rail STEERING WHEEL INSTALL Install in desired location. Flat Washer 1-1/2” Lag Bolt Steering Wheel Cap...
  • Page 97 7. “Significant color changes” to wood components is at the discretion of Backyard Products and require proof in the form of photographs or inspection by Backyard Play Systems.
  • Page 98 WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 Sat 8:30 a.m. to 4:30 p.m. EST November through March M-F 8 a.m. to 5 p.m. EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, im- proper installation, vandalism, acts of God, unauthorized alteration or attachment to equip- ment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third party.

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