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Crytec D50MB Operator's Manual

Mini tracked dumper
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Original Instruction
Mini Tracked Dumper
Operator's Manual
D50MB
MODEL NUMBER :
SERIAL NUMBER :
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE

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  • Page 1 Save This Manual for Future Reference Original Instruction Mini Tracked Dumper Operator’s Manual D50MB MODEL NUMBER : SERIAL NUMBER : Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
  • Page 2 500KG Dumper Intended use statement You must read below before operating this machine This machine has been developed and designed for the purpose of transporting hard material such as stone, brick, wood and construction debris. This machine should only be used at the maximum gradients outlined in this manual.

  • Page 3: Declaration Of Conformity

    Crytec Limited Declaration of Conformity 1. Product Model / Type: a. Product: Mini Power Dumper b. Model: D50MB 2. Manufacturer: a. Name: Crytec Limited b. Address: Unit 1C Upper Mantle Close, Chesterfield S45 9ED, UK 3. This declaration is issued under the sole responsibility of the product manufacturer.

  • Page 4: Specifications

    The four-speed gearbox, three forward and TABLE OF CONTENTS one reverse, lies at the heart of the unit. It is oversized so as to manage safely the huge Introduction torques generated by the engine. Thanks to Specifications its efficient reduction gearing, it is capable of Symbols moving around in every situation and bearing any load.
  • Page 5 SYMBOLS The exhaust fumes are dangerous, containing carbon monoxide. T h e r a t i n g p l a t e o n y o u r m a c h i n e m a y Staying in the environment can show symbols.

  • Page 6: General Safety Rules

    Protect eyes, face, and head from objects that SAFETY may be thrown from the unit. Always wear General Safety Rules safety goggles or safety glasses with side shields when operating. Understand Your Machine Wear appropriate hearing protection. Read this manual and labels affixed to the Always keep hands and feet away from all machine to understand its limitations and moving parts during operation.
  • Page 7 on the unit. Transporting or performing To avoid sparking or arcing, keep grounded maintenance or service on a machine with its conductive objects – such as tools – away switch on invites accidents. from exposed, live electrical parts and connections. These events could ignite fumes I f t h e m a c h i n e s h o u l d s t a r t t o v i b r a t e or vapors.

  • Page 8: Specific Safety Rules

    Specific Safety Rules On soft ground, drive at the first forward/ reverse gear. Do not rapidly accelerate, turn sharply or stop. Thoroughly inspect the area to be worked. Keep the working area clean and free of debris Pay the utmost attention when working on to prevent tripping.

  • Page 9: Unpacking The Container

    UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. M in i-D um pe r Q T Y : pe r M in i Tr ac ke d D um G W : 2 6 4 .0 k N W : 2 2 8 .0 k M in ira up en du m pe...

  • Page 10: Contents Supplied

    1. Main Frame CONTENTS SUPPLIED 2. Handlebar Assembly 3. Tipping Handle The mini tracked dumper comes partially assembled and is shipped in carefully packed 4. Engine Guard package. After all the parts have been 5. Panel (Rear) removed from the package, you should have: 6.
  • Page 11 Tipping Handle & Engine Guard ASSEMBLY Place the engine guard inside the mounting bracket and align with the mounting bracket Following the assembly directions below, you holes. Secure panel left side with two M8x30 will assemble the machine in a few minutes. hex bolts, four washers and two nuts.
  • Page 12 Plow Blade (Optional) 1. Mount the mounting bracket to the blade using M8×30 hex bolts, washers and nuts. M8×30 (×4) Mounting Bracket M8 × 30 × 4 2. Position the pivot bracket inside the mounting bracket and align with mounting bracket holes.
  • Page 13 4. Attach control lever to the guide tube. 8. Install the already assembled plow blade to the trackbarrow as shown. Line up holes and fasten with M8×35 bolt, washers and nut. 5. Insert the handle grip into the holder. 6. Secure the support bracket into the control lever with pin 10×60 and bridge clip.

  • Page 14: Know Your Machine

    KNOW YOUR MACHINE Features and Controls Engine Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Tipping Handle Gear Selection Lever Track Gearbox Gas Spring Assistance MINI TRACKED DUMPER...
  • Page 15 Recoil Starter Handle Throttle Control Choke Control Fuel Shut-Off Valve Gear Selection Lever Gas Spring Assistance The gear selection lever has 4 positions: 3 The gas spring assistance provides support forward speeds and 1 reverse. To change when lifting and lowering the hopper. speeds, move the speed shift lever to the Engine On/Off Switch desired position.

  • Page 16: Operation

    The engine must be off and allowed to cool Never use choke to stop engine. at least two minutes before adding fuel. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel Clutch Control Lever recommendation, and location of fuel cap.) Squeeze the control lever, clutch engaged.
  • Page 17 CLOSED OPEN Move the choke lever to the CLOSED turn. When the machine is fully loaded, more position. pressure is required. If the engine is hot, closing the choke is not The power trackbarrow has a maximum necessary. capacity of 660 LBS. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.

  • Page 18: Maintenance

    Adjusting Clutch S u d d e n s t o p p i n g a t a h i g h When the clutch begins to show wear, the speed under a heavy load is not handle reach will become wider, making it recommended.
  • Page 19 Adjustment Nut Belt Cover M8×16 M8×20 M8×25 Jam Nut Jam Nut Lock Nut Lock Nut Adjustment Nut M6×20 Jam Nut Belt Cover for Gearbox Pulley Lock Nut Loosen the two bolts M8X25 and one bolt 5/16X30 that fix the two belt blockers, no If the above adjustment does not create need to remove them.
  • Page 20 Measure the track midline vs. the horizontal Gearbox Lubrication line. The reading must not be more than The gearbox is pre-lubricated and sealed at the 10cm~15cm. factory. Unless there is evidence of leakage or service has been performed on the gearbox, no additional lubricate should be required until 50 hours use.
  • Page 21 3. Remove the three M8×16 bolts and washers Steering Wheel that fix the track protection guard. M8 × 16 (×3) Steering Wheel Axle Do not over-tighten your track. 4. Remove the two M10 nuts and washers from The adjustment of the track and the side of track protection guard and take the brakes are linked.
  • Page 22 6. Remove the M10×60 bolt, washers and nut STORAGE from the driving wheel. 7. Pull out the whole track with driving wheel. If the mini tracked dumper will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage.

  • Page 23: Troubleshooting

    TROUBLE SHOOTING Problem Cause Remedy 1. Attach spark plug wire securely to spark plug. 1. Spark plug wire disconnected. 2. Fill with clean, fresh gasoline. 2. Out of fuel or stale fuel. 3. Throttle must be positioned at choke 3. Choke not in open position. Engine fails to for a cold start.

  • Page 24: Parts Schedule

    PARTS SCHEDULE MINI TRACKED DUMPER...

  • Page 25: Parts List

    PARTS LIST Description Q'ty Description Q'ty Handle frame assembly (left) Support plate (left) Plate Chassis Safety control handle Brake spring Tensioner pulley cable Support plate (right) Handle sleeve Wheel axle mounted plate Throttle lever Lower belt cover Throttle cable Rubber track ON/OFF Switch Guard plate (right) Handle frame assembly (right)
  • Page 26 Description Q'ty Hex socket bolt M6x45 Hex socket bolt M6x50 Hex socket bolt M8x25 Hex bolt M10x45 Hex bolt M8x20 Hex socket bolt M10x25 Hex bolt M8x25 Hex bolt M6x12 Bearing 61904 Circlip 20 Circlip 37 Hex bolt M6x25 Carriage bolt M10x65 Hex socket bolt M10x55 Bolt 5/16-24x1 Gasket 8...
  • Page 27 PARTS SCHEDULE MINI TRACKED DUMPER...
  • Page 28 PARTS LIST Description Q'ty Back panel Plastic plug Side panel (left) Front panel Bottom panel Compression sping Star bolt M8x16 Oil cup M6 Buckle pin Dumper box buckle Torsional spring Flat washer 10 Split pin 4x40 Split pin 3.2x20 Flat washer 22 Connecting pin Side panel (right) Hex bolt M10x30...

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