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Original Instruction
Mini Tracked Dumper
Operator's Manual
MODEL NUMBER :
QTP500B
SERIAL NUMBER :
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE
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Table of Contents
Related Manuals for Crytec QTP500B
Summary of Contents for Crytec QTP500B
- Page 1 Original Instruction Mini Tracked Dumper Operator’s Manual MODEL NUMBER : QTP500B SERIAL NUMBER : Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
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Page 2: Specifications
Assembly manual, packed separately with your unit, for Know your Machine more information. Features & Controls Operation Specifications Maintenance Storage Item No. QTP500B Trouble Shooting Engine 196cc, 6.5HP Parts Schedule Parts Lists Transmission 3F+1R Load Capacity 500 kg Box Length... - Page 3 SYMBOLS The exhaust fumes are dangerous, containing carbon monoxide. T h e r a t i n g p l a t e o n y o u r m a c h i n e m a y Staying in the environment can show symbols.
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Page 4: General Safety Rules
Protect eyes, face, and head from objects that SAFETY may be thrown from the unit. Always wear General Safety Rules safety goggles or safety glasses with side shields when operating. Understand Your Machine Wear appropriate hearing protection. Read this manual and labels affixed to the Always keep hands and feet away from all machine to understand its limitations and moving parts during operation. - Page 5 on the unit. Transporting or performing To avoid sparking or arcing, keep grounded maintenance or service on a machine with its conductive objects – such as tools – away switch on invites accidents. from exposed, live electrical parts and connections. These events could ignite fumes I f t h e m a c h i n e s h o u l d s t a r t t o v i b r a t e or vapors.
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Page 6: Specific Safety Rules
Specific Safety Rules On soft ground, drive at the first forward/ reverse gear. Do not rapidly accelerate, turn sharply or stop. Thoroughly inspect the area to be worked. Keep the working area clean and free of debris Pay the utmost attention when working on to prevent tripping. -
Page 7: Unpacking The Container
UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. Q T P 5 0 0 B M in i-D um pe r Q T Y : pe r M in i Tr ac ke d D um G W : 2 6 4 .0 k N W : 2... -
Page 8: Contents Supplied
1. Main Frame CONTENTS SUPPLIED 2. Handlebar Assembly 3. Tipping Handle The mini tracked dumper comes partially assembled and is shipped in carefully packed 4. Engine Guard package. After all the parts have been 5. Panel (Rear) removed from the package, you should have: 6. - Page 9 Tipping Handle & Engine Guard ASSEMBLY Place the engine guard inside the mounting bracket and align with the mounting bracket Following the assembly directions below, you holes. Secure panel left side with two M8x30 will assemble the machine in a few minutes. hex bolts, four washers and two nuts.
- Page 10 Plow Blade (Optional) 1. Mount the mounting bracket to the blade using M8×30 hex bolts, washers and nuts. M8×30 (×4) Mounting Bracket M8 × 30 × 4 2. Position the pivot bracket inside the mounting bracket and align with mounting bracket holes.
- Page 11 8. Install the already assembled plow blade 4. Attach control lever to the guide tube. to the trackbarrow as shown. Line up holes and fasten with M8×35 bolt, washers and nut. 5. Insert the handle grip into the holder. 6. Secure the support bracket into the control lever with pin 10×60 and bridge clip.
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Page 12: Know Your Machine
KNOW YOUR MACHINE Features and Controls Engine Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Tipping Handle Gear Selection Lever Track Gearbox Gas Spring Assistance MINI TRACKED DUMPER... - Page 13 Recoil Starter Handle Throttle Control Choke Control Fuel Shut-Off Valve Gear Selection Lever Gas Spring Assistance The gear selection lever has 4 positions: 3 The gas spring assistance provides support forward speeds and 1 reverse. To change when lifting and lowering the hopper. speeds, move the speed shift lever to the Engine On/Off Switch desired position.
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Page 14: Operation
The engine must be off and allowed to cool Never use choke to stop engine. at least two minutes before adding fuel. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel Clutch Control Lever recommendation, and location of fuel cap.) Squeeze the control lever, clutch engaged. - Page 15 CLOSED OPEN Move the choke lever to the CLOSED turn. When the machine is fully loaded, more position. pressure is required. If the engine is hot, closing the choke is not The power trackbarrow has a maximum necessary. capacity of 660 LBS. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.
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Page 16: Maintenance
Adjusting Clutch S u d d e n s t o p p i n g a t a h i g h When the clutch begins to show wear, the speed under a heavy load is not handle reach will become wider, making it recommended. - Page 17 Adjustment Nut Belt Cover M8×20 (×4) Jam Nut Jam Nut Lock Nut Lock Nut Adjustment Nut M6×20 Jam Nut Belt Cover for Gearbox Pulley Lock Nut Loosen the two bolts M8X25 and one bolt 5/16X30 that fix the two belt blockers, no If the above adjustment does not create need to remove them.
- Page 18 Measure the track midline vs. the horizontal Gearbox Lubrication line. The reading must not be more than The gearbox is pre-lubricated and sealed at the 10cm~15cm. factory. Unless there is evidence of leakage or service has been performed on the gearbox, no additional lubricate should be required until 50 hours use.
- Page 19 3. Remove the three M8×16 bolts and washers Steering Wheel that fix the track protection guard. M8 × 16 (×3) Steering Wheel Axle Do not over-tighten your track. 4. Remove the two M10 nuts and washers from The adjustment of the track and the side of track protection guard and take the brakes are linked.
- Page 20 6. Remove the M10×60 bolt, washers and nut STORAGE from the driving wheel. 7. Pull out the whole track with driving wheel. If the mini tracked dumper will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage.
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Page 21: Troubleshooting
TROUBLE SHOOTING Problem Cause Remedy 1. Attach spark plug wire securely to spark plug. 1. Spark plug wire disconnected. 2. Fill with clean, fresh gasoline. 2. Out of fuel or stale fuel. 3. Throttle must be positioned at choke 3. Choke not in open position. Engine fails to for a cold start. -
Page 22: Parts Schedule
PARTS SCHEDULE MINI TRACKED DUMPER... - Page 23 MINI TRACKED DUMPER...
- Page 24 MINI TRACKED DUMPER...
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Page 25: Parts List
PARTS LIST Description Q'ty Description Q'ty Plate Washer ø8 Washer ø6 Belt Plate Spring washer 6 Sleeve Washer Nut M6 Small Pulley Handle sleeve Belt B33 Throttle Cable Brake Cable Throttle Lever Screw M10x70 Hoop Hand Grip Screw M6x60 Driving Wheel ON/OFF Switch Lock Nut M10 Right/Left Steering Lever... - Page 26 Description Q'ty Description Q'ty 47 Axle Head Cover (Support Steel Ball 6 Wheel) Gearshift Fork Track 180x60 38 Rivet Assembly Two-head Stud Brake Assy. Guard Plate (L) Wearing Pad Bolt M8x20 Joint Bolt Nut M16 Brake Pull Plate Bolt M16x140 Circlip 12 Chassis Weldment Washer 6...
- Page 27 Description Q'ty Description Q'ty Bush 2 Outpush Shaft Bush Output Shaft Composite Bush 1 Bushing Key A5x20 Hand Grip Spline Shaft II Spring Combined Sealing Washer 18 Lever Clutch Fork (R) Operating Lever Gearbox Housing ( R) Flat Washer 12 Pin 12x20 Locknut M12 Seal FB16x22x4...
- Page 28 Plow Blade (Optional) Parts List Description Q'ty Description Q'ty Bolt M8×35 Bolt M8×50 Shave Plate Active Connecting Weldment Rubber Plate Nut M12 Blade Weldment Bolt M10×25 Washer8 Bolt M8×35 Nut M8 Adjusting Rod Weldment B Landing Leg Weldment Bolt M8×40 Blade Fixed Bracket Weldment Adjusting Rod Weldment A Bolt M8×30...
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