Crytec D30MB Original Instruction

Mini tracked dumper

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Original Instruction
Mini Tracked Dumper
Operator's Manual
D30MB
MODEL NUMBER :
SERIAL NUMBER :
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE

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Summary of Contents for Crytec D30MB

  • Page 1 Save This Manual for Future Reference Original Instruction Mini Tracked Dumper Operator’s Manual D30MB MODEL NUMBER : SERIAL NUMBER : Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
  • Page 2 EN ISO 12100:2010 Identification: T30, D30MA, D30MB, D50MA, D50MB, D50HA, D50HB This certificate of conformity is based on an evaluation of a sample of the above mentioned product, technical report and documentation. This certificate does not imply the assessment of the production of the product and does not permit the use of a TÜV Rheinland mark of conformity.
  • Page 3: Specifications

    Engine Manufacturer’s owner’s/operator’s Assembly manual, packed separately with your unit, for Know your Machine more information. Features & Controls Operation Specifications Maintenance Storage D30MB Item No. Trouble Shooting Engine 196cc, 6.5HP Parts Schedule Parts Lists Transmission 3F+1R Load Capacity 300 kg...
  • Page 4 SYMBOLS The exhaust fumes are dangerous, containing carbon monoxide. T h e r a t i n g p l a t e o n y o u r m a c h i n e m a y Staying in the environment can show symbols.
  • Page 5: General Safety Rules

    Protect eyes, face, and head from objects that SAFETY may be thrown from the unit. Always wear General Safety Rules safety goggles or safety glasses with side shields when operating. Understand Your Machine Wear appropriate hearing protection. Read this manual and labels affixed to the Always keep hands and feet away from all machine to understand its limitations and moving parts during operation.
  • Page 6 on the unit. Transporting or performing To avoid sparking or arcing, keep grounded maintenance or service on a machine with its conductive objects – such as tools – away switch on invites accidents. from exposed, live electrical parts and connections. These events could ignite fumes I f t h e m a c h i n e s h o u l d s t a r t t o v i b r a t e or vapors.
  • Page 7: Specific Safety Rules

    Specific Safety Rules On soft ground, drive at the first forward/ reverse gear. Do not rapidly accelerate, turn sharply or stop. Thoroughly inspect the area to be worked. Keep the working area clean and free of debris Pay the utmost attention when working on to prevent tripping.
  • Page 8: Unpacking The Container

    UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. Q T P 3 0 0 B M in i-D um pe r Q T Y : pe r M in i Tr ac ke d D um G W : 2 0 4 .0 k N W : 1...
  • Page 9: Contents Supplied

    1. Main Frame CONTENTS SUPPLIED 2. Handlebar Assembly 3. Tipping Handle The mini tracked dumper comes partially assembled and is shipped in carefully packed 4. Engine Guard package. After all the parts have been 5. Panel (Rear) removed from the package, you should have: 6.
  • Page 10 Tipping Handle & Engine Guard ASSEMBLY Place the engine guard inside the mounting bracket and align with the mounting bracket Following the assembly directions below, you holes. Secure panel left side with two M8x30 will assemble the machine in a few minutes. hex bolts, four washers and two nuts.
  • Page 11 Plow Blade (Optional) Mount the mounting bracket to the blade using M8X30 hex bolts, washers and nuts. M8×30 (×4) M8 X 30 Mounting Bracket Position the pivot bracket inside the mounting bracket and align with mounting bracket holes. Secure with M20X95 hex bolt, washers and nut. Gas Spring (Optional) Lift up the hopper and insert a support rod for safety purpose.
  • Page 12 Engine Oil Attach control lever to the guide tube. Line up holes and fasten with M8X35 bolt, washers and nut. O I L H A S B E E N D R A I N E D F O R SHIPPING.
  • Page 13: Know Your Machine

    KNOW YOUR MACHINE Features and Controls Engine Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Tipping Handle Gear Selection Lever Track Gearbox Gas Spring Assistance (Optional) MINI TRACKED DUMPER...
  • Page 14 Recoil Starter Handle Throttle Control Choke Control Fuel Shut-Off Valve Gear Selection Lever Gas Spring Assistance (Optional) The gear selection lever has 4 positions: 3 The gas spring assistance provides support forward speeds and 1 reverse. To change when lifting and lowering the hopper. speeds, move the speed shift lever to the Engine On/Off Switch desired position.
  • Page 15: Operation

    The engine must be off and allowed to cool Never use choke to stop engine. at least two minutes before adding fuel. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel Clutch Control Lever recommendation, and location of fuel cap.) Squeeze the control lever, clutch engaged.
  • Page 16 Move the choke lever to the CLOSED turn. When the machine is fully loaded, more CLOSED OPEN position. pressure is required. The power trackbarrow has a maximum load If the engine is hot, closing the choke is not necessary. capacity of 660 LBS. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.
  • Page 17: Maintenance

    Adjusting Clutch S u d d e n s t o p p i n g a t a h i g h When the clutch begins to show wear, the speed under a heavy load is not handle reach will become wider, making it recommended.
  • Page 18 Adjustment Nut Jam Nut Belt Cover Jam Nut Lock Nut Lock Nut M8×20 (×3) Adjustment Nut Jam Nut Lock Nut M6×20 Gearbox Pulley Belt Cover for Gearbox Pulley Drive Belt If the above adjustment does not create enough cable tension, follow the steps below: You may need to loosen the belt Loosen the jam nut by turning it counter guide bracket and slide back before...
  • Page 19 If the distance is greater, proceed as follows. Use the tipping handle to tip the hopper and set it on blocks or supports rated for the weight of the box. Loosen locknut A. Tighten bolt B until the correct tightness is Oil Filler restored.
  • Page 20 Pull out the whole track. Lift up the hopper and insert a support rod for safety purposes. Lift the machine and set it on blocks o r s u p p o r t s r a t e d f o r t h e w e i g h t o f t h e m a c h i n e s o t h a t t h e t r a c k s a r e approximately 4”...
  • Page 21 STORAGE If the mini tracked dumper will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days.
  • Page 22: Troubleshooting

    TROUBLE SHOOTING Problem Cause Remedy 1. Attach spark plug wire securely to spark plug. 1. Spark plug wire disconnected. 2. Fill with clean, fresh gasoline. 2. Out of fuel or stale fuel. 3. Throttle must be positioned at choke 3. Choke not in open position. Engine fails to for a cold start.
  • Page 23: Parts Schedule

    PARTS SCHEDULE MINI TRACKED DUMPER...
  • Page 24 MINI TRACKED DUMPER...
  • Page 25 MINI TRACKED DUMPER...
  • Page 26: Parts List

    PARTS LIST Description Q'ty Description Q'ty Tensioner Pulley Cable Key 5x35 Safety Control Handle Belt Protect Frame Screw M6x16 Bolt M8x30 Screw M5x20 Fixed Bracket Nut M5 Washer 8 Handle Sleeve Bolt M10x60 Throttle Cable Belt Pulley Throttle Lever Screw M5x12 HOOP Tensioner Pulley ON/OFF Switch...
  • Page 27 Description Q'ty Description Q'ty Guiding Wheel Circlip 12 Sealing Ring30X42X7 Rivet Assembly Nut M16 Brake Disk Bolt M16x110 Joint Bolt Underframe Weldment Plate Guide Wheel Axle Brake Pull Plate Bolt M10X20 Washer6 Support Bracket Washer6 Flat Gasket 16 Bolt M6x16 Plain Shaft Expansion Brake Cover Pin 4X35...
  • Page 28 Description Q'ty Key C5x20 Spline Shaft II Clutch Fork Shaft (R) Gear Box Case ( R) Pin 12x20 Seal FB16x22x4 Output Shaft Bush Gasket Gasket 1 Clutch Spring Spring Guide Bush Clutch Sleeve Spring Gasket Steel Ball 5 Circlip 58 Output Gear Intermediate Joint Bush Intermediate Joint Bush...
  • Page 29 Plow Blade (Optional) Parts List Description Q'ty Description Q'ty Bolt M8X35 Bolt M8X50 Shave Plate Active Connecting Weldment Rubber Plate Nut M12 Blade Weldment Bolt M10X25 Washer8 Bolt M8X35 Nut M8 Adjusting Rod Weldment B Landing Leg Weldment Bolt M8X40 Blade Fixed Bracket Weldment Adjusting Rod Weldment A Bolt M8X30...

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