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Related Manuals for I-G3N Z Series
Summary of Contents for I-G3N Z Series
- Page 1 Z-RANGE LITHIUM BATTERY REFERENCE MANUAL...
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Page 2: Table Of Contents
CONTENTS 1. Safety Precautions..............................1 1.1. General warnings............................1 1.2. Charge and discharge warnings........................2 1.3. Transportation warnings..........................2 1.4. Disposal of lithium batteries..........................2 1.5. Before Connecting............................2 1.6. In Using.................................3 2. Introduction.................................4 2.1. Lithium iron phosphate battery ........................4 2.2. Z-Range Features............................5 2.3. Specifications...............................5 2.4. Equipment Interface Instruction........................6 2.5. -
Page 3: Safety Precautions
SAFETY PRECAUTIONS It is very important and necessary to read the user manual carefully (in the accessories) before installing or using battery. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage battery, potentially rendering it inoperable. -
Page 4: Charge And Discharge Warnings
1.2. Charge and discharge warnings • If the battery is stored for long time, it is required to charge them every six months, and the SOC should be no less than 90%. • Battery needs to be recharged within 12 hours, after fully discharged. •... -
Page 5: In Using
It is prohibited to disassemble the battery (QC tab removed or damaged). • In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are prohibited. • Please do not open, repair, or disassemble the battery except staffs from i-G3N or authorized by i-G3N. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production, and equipment safety standards. SAFETY PRECAUTIONS... -
Page 6: Introduction
Z-Range lithium iron phosphate battery is one of new energy storage products developed and produced by i-G3N, it can be used to support reliable power for various types of equipment’s and systems. Z-Range is especially suitable for application scene of high power, limited installation space, and restricted load-bearing and long cycle life. -
Page 7: Z-Range Features
2.2. Z-Range Features • The whole module is non-toxic, non-polluting, and environmentally friendly. • Cathode material is made from LiFePO4 with safety performance and long cycle life. • Battery management system (BMS) has protection functions including over-discharge, over- charge, and over-current and high/low temperature. •... -
Page 8: Equipment Interface Instruction
Item ZR-FC4850 ZR-FC48100 ZR-FC24200 Battery Model 50Ah/3.2V 100Ah/3.2V 200Ah/3.2V Compound Mode 1P16S 1P15S 1P16S 1P15S 1P8S Rated Capacity 50Ah 100Ah 200Ah Rated Energy 2560Wh 2400Wh 5120Wh 4800Wh 5120W Initial Resistance <50mΩ Nominal Voltage 51.2V 51.2V 25.6V Charge Cut-off Voltage 28.5V Discharge Cut-off Voltage 23.5V Rated Charging Current... - Page 9 Power Switch • Power switch: to turn ON/OFF the whole battery. When it is off, BMS standby, no power output. Dry contact • Dry contact: provided 2 ways output dry contact signal. Address dial switch • ADD Switch: 6 ADD switches, “0”and “1”, refer to picture right. The settings will be active only after restart the battery.
- Page 10 RS232 communication port • RS232 communication port: (RJ11 port) comply with RS232 protocol (baud rate: 9600), for manufacturers or professional engineers debugging or service. Port definitions RJ11 Pin Function RS232-GND RS232-TX RS232-RX RS232-GND Multi-device parallel connection 1 and Multi-device parallel connection 2 •...
- Page 11 CAN/RS485 communication port • CAN/RS485 communication port: (RJ45 port) follow CAN protocol and RS485 protocol, for output batteries information, the battery uses this interface to communicate with external inverters, PCS, and other devices. Port definitions RJ45 Pin Function RS485-B RS485-A NC (No connect) NC (No connect) RS485-GND\CAN-GND...
- Page 12 Table 1 LED working state indication Status Normal/ Warning/ LED Capacity Instruction Protection Indicator Power Off Sleep All Off Standby Normal Flash 1 According to Standby Capacity Warning Flash 1 Flash 3 Low Voltage Charging Normal According to Overcharge alarm ALM Capacity Indicator not Flicker Warning...
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Page 13: Sleep And Wake Up
2.5. Sleep and Wake up 2.5.1. Sleep When any of the following conditions is met, the battery enters the low-power mode: 1. Under voltage protection is not released within 30 seconds. 2. Press the reset button for 3 seconds and then release the button. 3. -
Page 14: Automatic Parallel
2.7. Automatic parallel With automatic parallel function, when the slave battery (address > 1) is powered on, the charge and discharge switch is in disconnect state. When the voltage difference between the slave battery and master battery is less than the condition of “the minimum voltage difference between the slave and the master”, the master sends the command to the slave. -
Page 15: How To Use The Z-Range Zrgp Emstools
HOW TO USE THE Z-RANGE ZRGP EMS TOOLS 3.1. Z-Range ZRGP EmsTools connection • Connect the RS232 interface of the battery to the computer using the RS232 communication line (this accessory is an optional accessory, need to be purchased separately from the manufacturer). - Page 16 • Users can set different languages according to their own needs.We support our languages, which are Simplified Chinese, English, Japanese and Spanish. Figure 3.4. ZRGP Emstools language selection • Select the serial port number in the EMS low-voltage version of theZ-Range ZRGP Ems tools, and the baud rate is 9600 by default. Click “Open COM” and “Monitor ON” button. Figure 3.5.
- Page 17 • The corresponding functions can be selected through the navigation bar oftheZ-RangeZRGP EMS Pack. Historical data recording • ZRGP Emstools supports real-time data recording function, which can record the parameters and state information of the battery when it is running. •...
- Page 18 Parameter Setting • Z-Range ZRGP EMS Pack supports the setting and modification of battery alarm, protection and other parameters. The user needs to enter the password in the lower right corner of the Real-time Monitoring page (the password needs to be obtained from the manufacturer) to modify and set these parameters, refer to Figures 3.6 and Figures 3.9. Figure 3.9.
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Page 19: How To Match Communication With Inverter
HOW TO MATCH COMMUNICATION WITH INVERTER 4.1. Supported brands At present, the energy storage products of our company have completed matching tests with some series inverters of the following brands, and we will continue matching tests with inverters of other companies. 4.2. -
Page 20: Connection With Inverter
4.3. Connection with inverter This section will introduce how to hardware connect Z-Range products with 8.2 section “Inverter Matching List”. Inverters manufacturers may upgrade their products, resulting in hardware communication interface changes. If communication is not possible in the application according to the following wiring method, please contact with us. -
Page 21: Safe Handling Of Lithium Batteries Guide
SAFE HANDLING OF LITHIUM BATTERIES GUIDE 5.1. Schematic Diagram of Solution 5.2. Familiar with batteries Be careful when opening the battery package. The battery is heavy. Do not lift it with a pole. There are two handles on both sides of the battery. The weight of the battery can be found in the chapter “Specifications”. -
Page 22: Tools
5.4. Tools The following tools are required to install the battery pack: NOTE • Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape. 5.5. -
Page 23: Installation
INSTALLATION 6.1. Package Items Unpacking and check the Packing List: 1) Connector Each battery will be equipped with a positive connector and a negative connector, the two connectors are not connected to the cable, and the user can be wired according to the actual application needs. -
Page 24: Installation Location
6.2. Installation Location Make sure that the installation location meets the following conditions: • The area is completely water proof.The floor is flat and level. • There are no flammable or explosive materials. • The ambient temperature is within the range from 0°C to 50°C. • The temperature and humidity is maintained at a constant level. •... -
Page 25: Parallel Installation
6.3. Parallel Installation A. Put the battery module in the cabinet and connect the cable (1) Put the battery in the cabinet. (2) Fix 4 PC screws. (3) Connect the cable between the battery modules. (4) The dialing address is pulled out to ensure that the soft switch of the power supply is disconnected. - Page 26 (3) Press the red button of master battery to power on, all the battery LED light will be on one by one from the Master battery: If all the battery LED lights on, and then off, which means the battery system is good and working. NOTE After installation, do not forget to register online for full warranty: http://www.zruipower.com NOTE...
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Page 27: Trouble Shooting Steps
TROUBLE SHOOTING STEPS 7.1. Problem determination based on 1) Whether the battery can be turned on or not. 2) If battery is turned on, check the red light is off, flashing or lighting. 3) If the red light is off, check whether the battery can be charged/discharged or not. 7.2. Preliminary determination steps 1) Battery cannot turn on, switch on the lights is all no lighting or flashing. If the battery external switch is ON, the RUN light is flashing, and the external power supply voltage is 48Vor more, the battery still unable to turn on, please contact distributor. -
Page 28: Storage,Transportationand Emergency Situations
(4). Damaged Batteries Damaged batteries are dangerous and must be handled with the utmost care. They are not fit for use and may pose a danger to people or property. If the battery pack seems to be damaged, pack it in its original container, and then return it to i-G3N. Note: • Damaged batteries may leak electrolyte or produce flammable gas.
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