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Related Manuals for PONNDORF P Classic 10
Summary of Contents for PONNDORF P Classic 10
- Page 1 Hose Pump Series P_classic / PC-S Operation Manual...
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Page 3: Table Of Contents
PONNDORF Gerätetechnik Page 1 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Content 2. General ......................3 2.1 Service address ....................3 2.2 General information ..................3 2.3 Labelling ......................4 2.4 Guarantee ...................... - Page 4 PONNDORF Gerätetechnik Page 2 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel 6. Installation / Connection / Operation ............16 6.1 Installation of pumps in hazardous locations ..........16 6.2 Electrical connection ..................16 6.3 Mechanical connection ...................
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Page 5: General
E-Mail: service@ponndorf.de General information Ponndorf Hose Pumps are a self-priming positive displacement pumps without any glands or valves. The pumping medium only comes in contact the inner surface of the pump hose, but not with the moving parts of the pump. Therefore the pumps are... -
Page 6: Labelling
The data specified on the name plate refer to the delivery status of the Ponndorf Hose Pump. Any modification of the pump can result in a change of the specified data and the request of a new name plate for the Ponndorf Hose Pump could be necessary. -
Page 7: Guarantee
PONNDORF Gerätetechnik Page 5 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Guarantee The guarantee for defects of any goods delivered by us is stated in our Terms and Conditions of Sale. -
Page 8: Safety
PONNDORF Gerätetechnik Page 6 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Safety These instructions contain basic recommendations that should be followed during installation, operation and maintenance. Therefore the operation manual has to be read by the fitter and qualified personnel/operator before installation and operation and must always be available at the location of the machine/facility. -
Page 9: Safety Instructions For Hose Pumps In Hazardous Locations
In case of moving the pump the operator has to make sure that no explosive environment exists! Intended use • Ponndorf Hose Pumps are intended for use in commercial facilities and are only permitted for use in accordance to the information of the technical documentation and of the nameplate. -
Page 10: Qualification And Training Of Personnel
• +80°C short-time operation (operating time max. 1 h) • pump hose, clamping rings and connecting sockets are mounted properly and the pump hose is greased sufficiently with Ponndorf special grease (as described in chapter 6.4). In case of any discrepancies the pump must not be placed into operation! While placing the pump into operation the characteristics (pump speed, pressure) which are prescribed in the manual and on the nameplate must not be exceeded. -
Page 11: Safety-Conscious Working
PONNDORF Gerätetechnik Page 9 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel In detail non-observance can for instance result in the following dangers: • failure of important functions of the machine/facility •... -
Page 12: Unauthorized Modifications Or Use Of Unoriginal Parts
PONNDORF Gerätetechnik Page 10 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel When works are finished all safety installations and protectors must immediately be refitted or be put into operation. -
Page 13: Transport, Storage And Disposal
PONNDORF Gerätetechnik Page 11 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Transport, storage and disposal Transport • When choosing lifting tools and separate lifting accessories the weight of the pump must be took into consideration. The corresponding accident prevention regulations have to be observed. -
Page 14: Description Of Pump And Accessories
PONNDORF Gerätetechnik Page 12 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Remove and dispose grease in accordance with local regulations. Dispose any leaking pumped liquid in accordance with local regulations. -
Page 15: Detector For Hose Leakages
PONNDORF Gerätetechnik Page 13 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Detector for hose leakages The hose leakage detector is for a continuous monitoring in order to avoid unnoticed hose leakages. -
Page 16: Diagram Of The Leakage Detector For Operating The Pumps In Non-Hazardous Locations (Art.-No. 93-000-055)
Diagram of the leakage detector for operating the pumps in non- hazardous locations (art.-no. 93-000-055) The following diagram is only valid for the leakage detector consisting of: • sensor for leakage detector (make Ponndorf, standard) • switch amplifier (make: Disibeint, type DNSA) drive... -
Page 17: Diagram Of The Leakage Detector For Operating The Pumps In Non-Hazardous Locations (Art.-No. 93-000-009)
PONNDORF Gerätetechnik Page 15 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Diagram of the leakage detector for operating the pumps in non- hazardous locations (art.-no. 93-000-009) The following diagram is only valid for the leakage detector consisting of: •... -
Page 18: Installation / Connection / Operation
• When pumps have to be installed in hazardous locations the instructions in chapter 3.2 must be strictly observed. • Ponndorf Hose Pumps of series P_classic for hazardous location use (optional!) meet the construction requirements of equipment group II, category 3G/2G. They are intended for use in zone 1. -
Page 19: Mechanical Connection
PONNDORF Gerätetechnik Page 17 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel The pump must be protected by fuses and a protective motor switch according to the nominal current of the motor. - Page 20 PONNDORF Gerätetechnik Page 18 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel WRONG WRONG WRONG fig. 6.3.2 fig. 6.3.3 fig. 6.3.4 In order to avoid pressure peaks, which can cause damages of the pump hose, there should no pipe bends or 90°...
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Page 21: Installing The Pump Hose
Installing the pump hose The outer surface of the pump hose must be lubricated sufficiently CAUTION with Ponndorf Special Grease before assembling it. Remove power from the pump by removing the main fuses before doing any cleaning / maintenance / assembly operations. - Page 22 PONNDORF Gerätetechnik Page 20 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Fig. 6.4.2 Switch on the drive. The rotating pump pulls in the pump hose. When the hose appears...
- Page 23 PONNDORF Gerätetechnik Page 21 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel The casing cover may only be removed when the drive is switched off and the power supply is interrupted (remove fuses).
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Page 24: Maintenance / Service
P_classic / PC-S D - 34123 Kassel Maintenance / Service There are no sophisticated procedures of maintenance necessary for Ponndorf Hose Pumps. Nevertheless there have to be made regular inspections in order to avoid any decrease of capabilities of the pump (e.g. suction capacity / discharge head / flow rate). -
Page 25: Maintenance / Service
To guarantee a constant elasticity of the pump hose it must be lubricated with Ponndorf Special Grease every 300 hours of operation. To do this remove the casing cover and put some grease through the opening onto the running surface of the pump hose (e.g. -
Page 26: Drawing Of Spare Parts P_Classic 10 / Pc_10-S
PONNDORF Gerätetechnik Page 24 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Drawing of spare parts P_classic 10 / PC_10-S Version 005_GB / 04.2021... -
Page 27: List Of Spare Parts P_Classic 10 / Pc_10-S
In case of operation of Ponndorf Hose pumps in hazardous locations (according to ATEX) the operator must make sure that only casing cover made of stainless steel (Pos. 3), inserts complete Teflon made of conductive material (Pos.2), and connecting sockets made of... -
Page 28: Drawing Of Spare Parts P_Classic 15-50 / Pc_15-S Bis Pc_50-S
PONNDORF Gerätetechnik Page 26 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Drawing of spare parts P_classic 15-50 / PC_15-S bis PC_50-S Version 005_GB / 04.2021... -
Page 29: List Of Spare Parts P_Classic 15-50 / Pc_15-S Bis Pc_50-S
In case of operation of Ponndorf Hose pumps in hazardous locations (according to ATEX) the operator must make sure that only casing cover made of stainless steel (Pos. 3), inserts complete Teflon made of conductive material (Pos.2), and connecting sockets made of... -
Page 30: Characteristic Curves
PONNDORF Gerätetechnik Page 28 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel Characteristic curves P_classic 10 / PC_10-S 0 bar 2 bar Drehzahl / Speed [1/min] P_classic 15 / PC_15-S... - Page 31 PONNDORF Gerätetechnik Page 29 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel / PC_27-S P_classic 27 2800 2400 2000 0 bar 1600 2 bar 1200 Drehzahl / Speed [1/min] P_classic 35...
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Page 32: Accompanying Documents
PONNDORF Gerätetechnik Page 30 von 30 Operation manual GmbH Hose Pump series Leipziger Strasse 374 P_classic / PC-S D - 34123 Kassel P_classic 50 / PC_50-S 14000 12000 10000 0 bar 8000 2 bar 6000 4000 2000 Drehzahl / Speed [1/min] Important: The characteristic curves are based on pumping water. - Page 33 Fax: +49 (0)561 / 51139-88 EU – DECLARATION of CONFORMITY Herewith we declare that the products Designation: PONNDORF hose pump units of the type P_classic (PC-S); P_classic twin (PC-T) P_classicplus (PCP-S); P_classicplus twin (PCP-T) P_food&pharma (PFP-S); P_food&pharma twin (PFP-T) P_eco P_eco/food&pharma...
- Page 34 Fax: +49 (0)561 / 51139-88 EC – DECLARATION of CONFORMITY Herewith we declare that the products Designation: PONNDORF hose humps of the types P_classic (PC-S); P_classic twin (PC-T) P_classicplus (PCP-S); P_classicplus twin (PCP-T) P_food&pharma (PFP-S); P_food&pharma twin (PFP-T) P_eco P_eco/food&pharma P_high pressure (PHP-S);...
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