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PONNDORF P high pressure 65 Operation Manual

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Hose Pump
Type
P_high pressure
65
Operation Manual

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Summary of Contents for PONNDORF P high pressure 65

  • Page 1 Hose Pump Type P_high pressure Operation Manual...

  • Page 2: Table Of Contents

    PONNDORF Gerätetechnik GmbH Page 1 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 Table of contents Page Table of contents ......................1 General Service address ....................2 General information ................... 2/3 Labelling.

  • Page 3: General

    E-Mail: service@ponndorf.de 2.2 General information Ponndorf Hose Pumps are a self-priming positive displacement pumps without any glands or valves. The pumping medium only comes in contact the inner surface of the pump hose, but not with the moving parts of the pump. Therefore the pumps are particularly suitable...

  • Page 4: Labelling

    6. Customer Number – Order Number Ponndorf The data specified on the name plate refer to the delivery status of the Ponndorf Hose Pump. Any modification of the pump can result in a change of the specified data and the request of a new name plate for the Ponndorf Hose Pump could be necessary.

  • Page 5: Guarantee

    PONNDORF Gerätetechnik GmbH Page 4 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 2.4 Guarantee The guarantee for defects of any goods delivered by us is stated in our Terms and Conditions of Sale.

  • Page 6: Adjustment Of Pressure

    P_high pressure 65 Adjustment of pressure Ponndorf hose pumps provide the opportunity to change the gap width between the shoes and the inner surface of the pump housing. At applications with lower required discharge pressures we recommend to enlarge the gap width in order to achieve a longer hose- lifetime.

  • Page 7: Safety

    PONNDORF Gerätetechnik GmbH Page 6 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 3. Safety These instructions contain basic recommendations that should be followed during installation, operation and maintenance. Therefore the operation manual has to be read by the fitter and qualified personnel/operator before installation and operation and must always be available at the location of the machine/facility.

  • Page 8: Safety Instructions For Operating The Pumps In Hazardous Locations

    In case of moving the pump the operator has to make sure that no explosive environment exists! 3.3 Intended use • Ponndorf Hose Pumps are intended for use in commercial facilities and are only permitted for use in accordance to the information of the technical documentation and of the nameplate.

  • Page 9: Qualification And Training Of Personnel

    • pump hose, clamping rings and connecting sockets are mounted properly and the internal space of the pump casing is filled sufficiently with Ponndorf Special Lubricant Bath Grease (as described in chapter 6.4). In case of any discrepancies the pump must not be placed into operation! While placing the pump into operation the characteristics (pump speed, pressure) which are prescribed in the manual and on the nameplate must not be exceeded.

  • Page 10: Safety-Conscious Working

    PONNDORF Gerätetechnik GmbH Page 9 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 In detail non-observance can for instance result in the following dangers: • failure of important functions of the machine/facility •...

  • Page 11: Unauthorized Modifications Or Use Of Unoriginal Parts

    PONNDORF Gerätetechnik GmbH Page 10 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 When works are finished all safety installations and protectors must immediately be refitted or be put into operation.

  • Page 12: Transport, Storage And Disposal

    PONNDORF Gerätetechnik GmbH Page 11 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 4. Transport, storage and disposal 4.1 Transport • When choosing lifting tools and separate lifting accessories the weight of the pump must be took into consideration.

  • Page 13: Disposal

    PONNDORF Gerätetechnik GmbH Page 12 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 4.3 Disposal With prolonged use, pump parts can get contaminated by poisonous or radioactive pumped liquids to such an extent that cleaning may be insufficient.

  • Page 14: Description Of Pump And Accessories

    PONNDORF Gerätetechnik GmbH Page 13 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 5. Description of pump and accessories Depending on the construction of the pump the pump head is connected with the drive by a coupling.

  • Page 15: Detector For Hose Leakages

    PONNDORF Gerätetechnik GmbH Page 14 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 5.1 Detector for hose leakages The hose leakage detector is for a continuous monitoring in order to avoid unnoticed hose leakages.

  • Page 16: Diagram Of The Leakage Detector

    PONNDORF Gerätetechnik GmbH Page 15 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 5.2 Diagram of the leakage detector Part no. 93-000-009 The following diagram is only valid for the leakage detector consisting of: •...

  • Page 17: Installation / Connection / Operation

    • When pumps have to be installed in hazardous locations the instructions in chapter 3.2 must be strictly observed. • Ponndorf Hose Pumps of series P_high pressure for hazardous location use (optional!) meet the construction requirements of equipment group II, category 2G. They are intended for use in zone 1.

  • Page 18: Mechanical Connections

    PONNDORF Gerätetechnik GmbH Page 17 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 The pumps must be integrated in the equipotential bonding of the whole plant. For example this can be made by grounding the base frame by using the grounding terminal in the terminal box of the motor.

  • Page 19: Installing / Changing The Pump Hose

    PONNDORF Gerätetechnik GmbH Page 18 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 Hose pumps are positive displacement pumps which must not convey against closed fittings (e.g. valves). In case of exceeding the maximum permissible pressure, the pumps or other parts of the facility can be damaged.

  • Page 20: Installing / Changing The Pump Hose (Work Steps)

    PONNDORF Gerätetechnik GmbH Page 19 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 6.5 Installing / changing the pump hose (work steps) Unscrew drain plug to remove the Unscrew counter flanges on suction lubricant bath and collect the liquid.
  • Page 21 PONNDORF Gerätetechnik GmbH Page 20 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 Screws SWITCH OFF THE DRIVE! Lubricate the hose. Switch on the Unscrew and remove the casing drive and insert the hose into the cover and clean the casing inside.
  • Page 22 8 + 9. Pump with mounted counter flanges. Fill in the Ponndorf Special Lubricant Bath into the pump casing. Version 002_GB / 05.2017...
  • Page 23 PONNDORF Gerätetechnik GmbH Page 22 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 The casing must be filled up with lubricant bath to the lower edge of inspection glass at least, superior to the half.

  • Page 24: Changing The Pump Hose

    D - 34123 Kassel P_high pressure 65 7. Maintenance / Service There are no sophisticated procedures of maintenance necessary for Ponndorf Hose Pumps. Nevertheless there have to be made regular inspections in order to avoid any decrease of capabilities of the pump (e.g. suction capacity / discharge head / flow rate).

  • Page 25: Cleaning

    PONNDORF Gerätetechnik GmbH Page 24 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 7.3 Cleaning After pumping media which tend to deposit, the pump hose must be rinsed out when pumping is finished.

  • Page 26: Drawing Of Spare Parts

    PONNDORF Gerätetechnik GmbH Page 25 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 7.5 Drawings of spare parts Version 002_GB / 05.2017...

  • Page 27: Characteristic Curve

    PONNDORF Gerätetechnik GmbH Page 26 of 26 Operation manual Leipziger Strasse 374 Hose Pump type D - 34123 Kassel P_high pressure 65 8. Characteristic curve P_highpressure 65 0 bar 28000 24000 5 bar 20000 10 bar 16000 12000 15 bar...

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