PONNDORF P delta Series Operation Manual
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PONNDORF P delta Series Operation Manual

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Hose Pump
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P_delta / PD-S
Operation Manual

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Summary of Contents for PONNDORF P delta Series

  • Page 1 Hose Pump Series P_delta / PD-S Operation Manual...

  • Page 3: Table Of Contents

    PONNDORF Gerätetechnik GmbH Page 1 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S 1. Content General ..........................3 Service address ........................ 3 General information ......................3 Labelling ........................... 4 Guarantee ........................5 Technical data ........................
  • Page 4 PONNDORF Gerätetechnik GmbH Page 2 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Maintencance / Service ....................22 Changing the pump hose ....................22 Maintenance / Service ....................23 Cleaning ......................... 23 Adjustment of gap ......................

  • Page 5: General

    E-Mail: service@ponndorf.de General information Ponndorf Hose Pumps are a self-priming positive displacement pumps without any glands or valves. The pumping medium only comes in contact the inner surface of the pump hose, but not with the moving parts of the pump. Therefore the pumps are particularly suitable for...

  • Page 6: Labelling

    PD3_15-S = P_delta 15, 3-rollers-rotor PD4_19-S = P_delta 19, 4-rollers-rotor The data specified on the name plate refer to the delivery status of the Ponndorf Hose Pump. Any modification of the pump can result in a change of the specified data and the request of a new name plate for the Ponndorf Hose Pump could be necessary.

  • Page 7: Guarantee

    PONNDORF Gerätetechnik GmbH Page 5 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Guarantee The guarantee for defects of any goods delivered by us is stated in our Terms and Conditions of Sale.

  • Page 8: Safety

    PONNDORF Gerätetechnik GmbH Page 6 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Safety These instructions contain basic recommendations that should be followed during installation, operation and maintenance. Therefore the operation manual has to be read by the fitter and qualified personnel/operator before installation and operation and must always be available at the location of the machine/facility.

  • Page 9: Safety Instructions For Hose Pumps In Hazardous Locations

    In case of moving the pump the operator has to make sure that no explosive environment exists! Intended use • Ponndorf Hose Pumps are intended for use in commercial facilities and are only permitted for use in accordance to the information of the technical documentation and of the nameplate.

  • Page 10: Qualification And Training Of Personnel

    • +80°C short-time operation (operating time max. 1 h) • pump hose, clamping rings and connecting sockets are mounted properly and the pump hose is greased sufficiently with Ponndorf special grease (as described in chapter 6.4). In case of any discrepancies the pump must not be placed into operation! While placing the pump into operation the characteristics (pump speed, pressure) which are prescribed in the manual and on the nameplate must not be exceeded.

  • Page 11: Safety-Conscious Working

    PONNDORF Gerätetechnik GmbH Page 9 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S In detail non-observance can for instance result in the following dangers: • failure of important functions of the machine/facility •...

  • Page 12: Unauthorized Modifications Or Use Of Unoriginal Parts

    PONNDORF Gerätetechnik GmbH Page 10 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S When works are finished all safety installations and protectors must immediately be refitted or be put into operation.

  • Page 13: Transport, Storage And Disposal

    PONNDORF Gerätetechnik GmbH Page 11 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Transport, storage and disposal Transport • When choosing lifting tools and separate lifting accessories the weight of the pump must be took into consideration. The corresponding accident prevention regulations have to be observed.

  • Page 14: Description Of Pump And Accessories

    PONNDORF Gerätetechnik GmbH Page 12 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S • Use suitable personal protective equipment when carrying out any work on the pump. • Prior to disposal of the pump: Remove and dispose grease in accordance with local regulations.

  • Page 15: Detector For Hose Leakages

    PONNDORF Gerätetechnik GmbH Page 13 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Detector for hose leakages The hose leakage detector is for a continuous monitoring in order to avoid unnoticed hose leakages.

  • Page 16: Diagram Of The Leakage Detector For Operating The Pumps In Non-Hazardous Locations

    Diagram of the leakage detector for operating the pumps in non-hazardous locations (art.-no. 93-000-055) The following diagram is only valid for the leakage detector consisting of: • sensor for leakage detector (make Ponndorf, standard) • switch amplifier (make: Disibeint, type DNSA) drive...

  • Page 17: Diagram Of The Leakage Detector For Operating The Pumps In Non-Hazardous Locations (Art.- No. 93-000-009)

    PONNDORF Gerätetechnik GmbH Page 15 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Diagram of the leakage detector for operating the pumps in non-hazardous locations (art.-no. 93-000-009) The following diagram is only valid for the leakage detector consisting of: •...

  • Page 18: Installation / Connection / Operation

    When pumps have to be installed in hazardous locations the instructions in chapter 3.2 must be strictly observed. • Ponndorf Hose Pumps of series P_delta for hazardous location use (optional!) meet the construction requirements of equipment group II, category 3G/2G. They are intended for use in zone 1.
  • Page 19 PONNDORF Gerätetechnik GmbH Page 17 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S The pump must be protected by fuses and a protective motor switch according to the nominal current of the motor.

  • Page 20: Mechanical Connection

    PONNDORF Gerätetechnik GmbH Page 18 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Mechanical connection The nominal width of the tubing at the suction and the discharge side should be approx. 25 % bigger than the nominal width of the pump hose.
  • Page 21 PONNDORF Gerätetechnik GmbH Page 19 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Important notice for the conveyance of media containing solids There is a risk of sedimentation of solids which can settle in the pipe system while the pump is stopped.

  • Page 22: Installing The Pump Hose

    Installing the pump hose The outer surface of the pump hose must be lubricated sufficiently with CAUTION Ponndorf Special Grease before assembling it. Remove power from the pump by removing the main fuses before doing any cleaning / maintenance / assembly operations.
  • Page 23 PONNDORF Gerätetechnik GmbH Page 21 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S 6.4.7 6.4.8 First end of the hose is Proceed similar with the fixed. other end of the hose.

  • Page 24: Maintencance / Service

    D - 34123 Kassel P_delta / PD-S Maintencance / Service There are no sophisticated procedures of maintenance necessary for Ponndorf Hose Pumps. Nevertheless there have to be made regular inspections in order to avoid any decrease of capabilities of the pump (e.g. suction capacity / discharge head / flow rate).

  • Page 25: Maintenance / Service

    P_delta / PD-S Maintenance / Service To guarantee a constant elasticity of the pump hose it must be lubricated with Ponndorf Special Grease every 300 hours of operation. To do this remove the casing cover and put some grease through the opening onto the running surface of the pump hose (e.g. by using a screw driver).

  • Page 26: Adjustment Of Gap

    PONNDORF Gerätetechnik GmbH Page 24 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Adjustment of gap Construction of lifting unit Eccentric bolt Clamping of eccentric AF 13 to hold up Release the clamp and adjust the eccentric as follows:...

  • Page 27: Drawing Of Spare Parts - Flanged Version

    PONNDORF Gerätetechnik GmbH Page 25 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Drawing of spare parts – flanged version List of spare parts – flanged version Part Description Number Article no.

  • Page 28: Drawing Of Spare Parts - Coupled Version

    PONNDORF Gerätetechnik GmbH Page 26 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Drawing of spare parts – coupled version List of spare parts – coupled version Teile- Benennung Anzahl/ Artikel-Nummer...

  • Page 29: Troubleshooting

    PONNDORF Gerätetechnik GmbH Page 27 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Troubleshooting Always disconnect the pump in cause of fault! Malfunction Possible cause Remedy Maximum suction height exceeded Check suction height...

  • Page 30: Characteristic Curves

    PONNDORF Gerätetechnik GmbH Page 28 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Characteristic curves P_delta 15 / PD3_15-S 0 bar 3-fach Rotor 4 bar 3-fach Rotor Drehzahl / Speed [U/min]...

  • Page 31: Accompanying Documents

    PONNDORF Gerätetechnik GmbH Page 29 of 29 Operation Manual Leipziger Strasse 374 Hose Pump Series D - 34123 Kassel P_delta / PD-S Accompanying documents Accompanying documents are enclosed (corresponding to the extent of delivery). Version 003_GB / 04.2021...
  • Page 32 Fax: +49 (0)561 / 51139-88 EU – DECLARATION of CONFORMITY Herewith we declare that the products Designation: PONNDORF hose pump units of the type P_classic (PC-S); P_classic twin (PC-T) P_classicplus (PCP-S); P_classicplus twin (PCP-T) P_food&pharma (PFP-S); P_food&pharma twin (PFP-T) P_eco P_eco/food&pharma...
  • Page 33 Fax: +49 (0)561 / 51139-88 EC – DECLARATION of CONFORMITY Herewith we declare that the products Designation: PONNDORF hose humps of the types P_classic (PC-S); P_classic twin (PC-T) P_classicplus (PCP-S); P_classicplus twin (PCP-T) P_food&pharma (PFP-S); P_food&pharma twin (PFP-T) P_eco P_eco/food&pharma P_high pressure (PHP-S);...

This manual is also suitable for:

Pd-s seriesP delta 15P delta 19Pd3 15-sPd3 19-sPd4 19-s

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