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Summary of Contents for Tornado ORBITER
- Page 1 Tornado International Ltd Ver 3.1 Jan 14 ORBITER MANUAL ORBITER User Manual 1N00-962 Page 1 Tornado International Ltd 2014...
- Page 2 Tornado International Ltd Unit 20 Stirchley Trading Estate Hazelwell Road, Stirchley Birmingham B30 2PF United Kingdom Tel: (0)121-773-1827 Fax: (0)121-772-6056 Email: sales@tornado-uk.com Web: www.tornado-uk.com A Member of the Tornado International Leisure Group 1N00-962 Page 2 Tornado International Ltd 2014...
- Page 3 Ltd. Important – Please Read This! This manual is provided in good faith and is believed to be accurate. Because Tornado International have no control over the manner in which the product is used, users should satisfy themselves that any information or instruction contained in this manual is appropriate for the conditions under which the product is being operated.
- Page 4 If this is not possible then the ORBITER containment barrier must be painted a prominent colour where it passes the entrance and exit gates to reduce the chances of guests stumbling over it.
- Page 5 ORBITERS, batteries and chargers. If the area is secure from vandalism then the ORBITERS may be charged out of doors during the season. This allows the ORBITER to be moved to the edge of the track at the end of the operational day and the batteries charged whilst still in the vehicle.
- Page 6 3.1 The ORBITER The Orbiter is a single rider battery powered vehicle designed for use in amusement areas. The chassis is manufactured from mild steel and painted with black powder coat. The vehicle is surrounded by a pneumatic bumper. This is designed to offer protection to the vehicle in the event of a collision but it should be noted that the vehicle is not designed as a “bumper car”.
- Page 7 Tornado International Ltd Ver 3.1 Jan 14 ORBITER MANUAL Fig 3.1a - Orbiter with body open 1 – Control Electronics 2 – Batteries 3 – Battery Holders 4 – Gas Spring 5 – Main Wheels 6 – Battery Connectors 7 – Cash Box 8 –...
- Page 8 ORBITER MANUAL 3.2 The ORBITER CONTROL ELECTRONICS The principal features of the control electronics are shown in Figure 3.2 below. Fig 3.2 - Orbiter Control Electronics 1 – Number of Coins per Play Selector 2 – Ride Time Selector 4 – Sound Volume 4 –...
- Page 9 The battery vents must not be removed for any reason. The battery is maintenance free and water must not be added. Removal of the vents or the addition of water to the cells will invalidate the warranty. 1N00-962 Page 9 Tornado International Ltd 2014...
- Page 10 The charging unit is designed to charge four batteries. Each battery is charged independently of the others. Each output has its own control unit and status indicator display. The battery charger is a well known commercial unit assembled by Tornado International into a custom designed case for convenience. The charging units are completely automatic with no charge rate or time to be set.
- Page 11 = Battery ready for use Caution! Do not connect a battery to a charger if your charger(s) differ(s) from the above examples or if you are unsure about the charging process. Please contact Tornado immediately for assistance. 1N00-962 Page 11...
- Page 12 The principal features of the Seat Belts are shown in Figure 3.5 below. Fig 3.5 – The Seat Belts 1 – Shoulder Strap 2 – Lap Strap 3 - Buckle 1N00-962 Page 12 Tornado International Ltd 2014...
- Page 13 Carefully inspect the vehicles for any sign of transit damage. If any damage is present this should be notified to the transport company immediately and preferably whilst the driver is still present. 1N00-962 Page 13 Tornado International Ltd 2014...
- Page 14 1. Introduce the required number of coins/tokens into the coin acceptor. Note the time. After a short delay the sound will be heard. 6. Sit in the ORBITER and test drive around the area. This is a good time to ensure that the barrier is correctly and substantially constructed.
- Page 15 The correct pressure is obtained when two ORBITERS meet head on and the bumpers deform but do not allow the bodies to come into contact with each other. Take this opportunity to record the pressure that you have set the bumpers to in this box: 1N00-962 Page 15 Tornado International Ltd 2014...
- Page 16 The size of the chargers may be found at appendix B. 1. The chargers are designed to operate indoors only and if not placed in the ORBITER storeroom they must be protected against any ingress of water.
- Page 17 5.0 Operation WARNING It must be understood that ORBITER is a free running vehicle and as such all steps must be taken to ensure that it is only used by guests who are of a suitable size and age. To determine if a guest is large enough to drive ORBITER is easy.
- Page 18 If any defects are found notify your supervisor. At the end of the operating period: 1. Move each ORBITER close to the storage area and open the body. 2. Disconnect the batteries from the ORBITER control electronics and remove from the battery carrier for charging.
- Page 19 ORBITER MANUAL Caution! If the batteries are to be charged inside the ORBITER, ensure that the charging leads are positioned in such a manner that they will not be damaged by closing the body. 6. Remove the ORBITERS to the storeroom or fit the covers if left outside overnight.
- Page 20 ORBITER or onto the floor. Dropping the battery will cause the plates to deform with the result that some cells will become useless. Do not allow the ORBITER to be used with discharged batteries. Customer satisfaction will be reduced as will the battery life. Charge the batteries or remove the ORBITER from service as soon as the vehicle speed is visibly reduced.
- Page 21 This is a safety inspection and as such should only be undertaken by suitably qualified and experienced personnel. Inspections printed in italics are safety critical. Any ORBITER failing a safety critical inspection must be removed from service until the fault is rectified.
- Page 22 Thoroughly inspect the perimeter of the bumper. 6.6 Check the condition and mesh of the drive gears as follows: a) Using a suitable block of wood raise one side of the ORBITER so that the wheel can be rotated freely.
- Page 23 Repeat for the other side. 6.7 Check the condition and security of the castors as follows: a) Using a suitable block of wood raise the rear of the ORBITER so that the castor can be rotated freely. b) Rotate the wheel and listen for any sound of rough running. A dry sound may be remedied by greasing, proceed as per Chapter 7.6.
- Page 24 6.10 Check the condition of the batteries and Battery Looms as follows: a) Remove the batteries from the ORBITER. Do this even if the batteries are normally charged in the car.
- Page 25 The strap should lock after a few millimetres of movement. Repeat this snatch test with the strap at three other positions of extension. d) Open the Orbiter body and check that all of the seat belt anchor fasteners are secure. 6.13 Check the security of all fasteners.
- Page 26 Deflate the bumper to 0.25 bar. e) Ensure that the batteries are removed from the ORBITER. f) Store the ORBITER in a dry well ventilated place. Cover with clean sheets. Do not use the overnight covers for extended storage.
- Page 27 Proceed as follows: 1. Remove the batteries from the ORBITER and close the body. 2. Lift the ORBITER to the vertical position with the catch at the top, have a colleague hold the ORBITER in this position.
- Page 28 5 – Outer Retaining Nuts Remove the batteries from the ORBITER. Leave the body open. Support the ORBITER above the floor by 400mm. Axle stands are ideal for this. Disconnect the motor lead from the loom (Fig 7.2-1). Remove the inner retaining nuts (Fig 7.2-3). The bolts are welded into the axle.
- Page 29 The gear can then be separated from the wheel. 2. Remove the inner and outer spacers from the wheel. (Fig 7.4 items 2&5) 3. The bearing can then be removed from the wheel. 1N00-962 Page 29 Tornado International Ltd 2014...
- Page 30 4. To re-assemble apply water to the new tyre and place the inner and outer wheel rims in position. 5. Using a press force the rims together and replace the nuts and bolts. 6. Re-fit the grease nipple. 1N00-962 Page 30 Tornado International Ltd 2014...
- Page 31 2 – Castor Axle Retaining Nut 1. Remove the batteries from the ORBITER and close the body. 2. Place the ORBITER in the vertical position and have a colleague hold it in this position. 3. Using a standard grease gun filled with auto wheel bearing grease apply to the nipple (Fig7.6-1) until fresh grease is seen at the perimeter of the bearing.
- Page 32 Remove the batteries from the ORBITER and close the body. Place the ORBITER in the vertical position and have a colleague hold it in this position. Remove the castor retaining nuts (Fig 7.7-1). The bolts are welded into the chassis.
- Page 33 1 – Motor Mounting Nuts (4 off) 2 – Motor Pinion 3 – Delrin Drive Gear 1. Using a suitable block of wood raise the ORBITER off the ground so that the drive wheel is free to rotate. 2. Remove the batteries from the ORBITER.
- Page 34 3. Rotate and remove the upper ball joint retaining clip (Fig 7.9-3) 4. Remove the gas spring from the ball joints. 5. Fit the replacement spring with the body (Fig 7.9-1) attached to the ORBITER body and the ram (Fig 7.9-2) attached to the chassis.
- Page 35 Manufactured by: Exide Technologies Sonnenschein Model Number GF1276V Dimensions: 330mm (l) x 171mm (w) x 236mm (h) Weight: 29Kg Charger Charging Station (4 Chargers) Dimensions: 285mm (l) x 205mm (w) x 170mm (h) Weight: 6Kg 1N00-962 Page 35 Tornado International Ltd 2014...
- Page 36 24vDC 2000rpm Transmission Single stage spur gears. Chargers Quad station single input. Automatic charge rate. Output 10A at 14v per Station Recharge time 8 – 14 hrs (Depending on the level of discharge) 1N00-962 Page 36 Tornado International Ltd 2014...
- Page 37 A sign with this or similar wording should be placed in a prominent position where it will be seen on the approach to the ORBITER area. Caution! Moving vehicles Take care when entering or...
- Page 38 These vehicles are designed to carry one person only No bumping at any time! A sign with this or similar wording should be placed in a prominent position at the entrance to the ORBITER area. 1N00-962 Page 38 Tornado International Ltd 2014...
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