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PRODUCT MANUAL
Diesel Fuel Transfer Pump
Comes with 49-ft hose reel
Model: TMG-DFP10
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
Do not return the product to dealer, they are not equipped to handle your requests
WW W . T M G I N D U S T R I A L . C O M
To l l Fr e e : 1 - 8 7 7 - 7 6 1 - 2 8 1 9
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Summary of Contents for TMG DFP10
- Page 1 PRODUCT MANUAL Diesel Fuel Transfer Pump Comes with 49-ft hose reel Model: TMG-DFP10 Please read the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly? Please call: 1-877-761-2819 or email: cs@tmgindustrial.com...
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Page 2: Table Of Contents
Table of Contents Safety Information..............................4 General Specifications..........................5 Pump Installation................................. 6 Mounting Foot and Nozzle Boot Installation....................4 Suction Hose Configuration..........................7 FuelingSafety..............................4 DC Power Connection............................. 5 Power Switch..............................6 Operational Safety............................6 Troubleshooting..............................7 Technical Information............................9 Motor Tag Information............................9 Kits and Parts..............................10... - Page 3 Thank You! Thank you for your purchase of the portable pump! Your product comes with over 10 years of pump manufacturing experience behind it, providing you the value that comes with superior performance, user friendly design, outstanding durability, and solid, simple engineering. Experience that gives you peace of mind. About This Manual From initial concept and design through its final production, your pump is built to give you years of trouble-free use.
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Page 4: Safety Information
Safety Information DANGER! Electrical wiring should be performed with extreme caution and in compliance with local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA 30, and NFPA 30A, as appropriate for the intended use of the pump. Threaded rigid conduit, sealed fittings, and conductor seal should be used where applicable. -
Page 5: General Specifications
GENERAL SPECIFICATIONS The Diesel Fuel Transfer Pump for your convenience and safety. Each kits is equipped with: 1.Hose reel with 49’ hose 2.Automatic gun 3.Automatic gun base 4.Automatic gun holder 5.Hose reel base 6.12V DC motor 7.Connector hose WWW.TMGINDUSTRIAL.COM P05/20 Toll Free:1-877-761-2819... -
Page 6: Pump Installation
Pump Installation The pump is designed to be portable for your convenience and safety. It features a unique hinged vane design that eliminates the need for a bypass valve. Because of its unique nature, the pumps can be installed / used in several configurations. -
Page 7: Suction Hose Configuration
Suction Hose Configuration WARNING! Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks. Leaks create the potential for fire or explosion. 1. Select chemically compatible inlet and outlet hoses that contain a static discharge wire, are for use with flammable liquids, and are rated to at least 50 psi. -
Page 8: Dc Power Connection
Flange Configuration WARNING! Be certain seals and screen are properly positioned and clean any time the flanges are reconfigured. Improperly installed or dirty seals or screens could cause leaks and the potential for fire or explosion CAUTION! Always be certain the power switch is accessible after reconfiguring the inlet and outlet ports. The inlet and outlet flanges of your pump can be configured horizontally. -
Page 9: Power Switch
Power Switch DANGER! Be certain the power switch is “OFF” prior to connecting the battery clamps / power cables to the power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected motor start can cause unintended discharge of fuel, creating an explosion and / or fire hazard. WARNING! The pump body can become hot with extended use. -
Page 10: Troubleshooting
Troubleshooting This Troubleshooting guide provides basic diagnostic assistance. DANGER! DO NOT open or attempt to repair the motor on your pump. Return it to the place of purchase for service. Opening the motor case will compromise the integrity of the Explosion Proof construction and void any existing warranty, approvals, and certifications (i.e.: ATEX, UL listing, CE, etc.). - Page 11 Troubleshooting (cont’d) Symptom Cause Cure Fluid leakage. Bad o-ring gasket. Check all o-rings. Bad shaft seal. Return to place of purchase. Incompatible fluid. Refer to wetted parts list (page 10). Loose fasteners. Tighten fasteners. Inadequate plumbing seals. Reseal plumbing connections. Pump hums but will not Motor failure.
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Page 12: Technical Information
Technical Information Motor Power-DC HP(horsepower) rating 5/16HP Amps 2800 Duty cycle 30min. ON/ 30 min. OFF Power cable length 6-1/2’ Power cable DC battery connectors Pump Type- rotary, diaphragm, gear, vane Rotary Hinged Vane Flow Rate (with supplied hose / nozzle) Up to 10 GPM Flow Rate open flow - no hose or nozzle Up to 15 GPM... - Page 13 Hose Reel WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. The warnings, cautions, and instructions discussed in this instruction manual WARNING: cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.
- Page 14 9. Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer's warnings. 10. Do not move or lift the equipment when the control valve is in use. 11.
- Page 15 (2) Adjusting the hose bumper (3) Removing and positioning guide arm 3.TO INSTALL THE HOSE 1.Route the hose through the guide arm roller sand opening of the spool. Apply thread tape or sealant to hose threads. 2.Screw hose fitting into threaded fitting on swivel. Tighten connection with a wrench on fitting. Install stopper on working end of hose if required.
- Page 16 Exploded Drawings Main Parts List Ref# Description Ref# Description Hose reel Hose reel base Automatic gun Fuel pump base Elbow Motor 12V DC Automatic gun base Connector hose Automatic gun holder WWW.TMGINDUSTRIAL.COM P16/20 Toll Free:1-877-761-2819...
- Page 17 FEUL PUMP WWW.TMGINDUSTRIAL.COM P17/20 Toll Free:1-877-761-2819...
- Page 18 Fuel Pump Past List Ref# Description Ref# Description Motor 12V DC Handle handle Flat keys Handle set Deep groove ball bearings 6200- Cross groove head screws M5X120 Oil seal 26X10-7 Insurance box Pump body Rear cover Base Switch Leaf blade rotor Tightening nut Leaf blade Positioning set...
- Page 19 HOSE REEL WWW.TMGINDUSTRIAL.COM P19/20 Toll Free:1-877-761-2819...
- Page 20 Hose Reel Past List Ref# Description Ref# Description Left gear Handle handle Central axle seat Handle set Ratchet mount Cross groove head screws M5X120 Hexagon nut M6 Insurance box Pipe winding Rear cover Copper sleeve Switch Central axis Tightening nut Flat 6*6*35 Positioning set Bullet pad 16...
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