AirMan PDS100S-6B4 Instruction Manual
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AirMan PDS100S-6B4 Instruction Manual

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Summary of Contents for AirMan PDS100S-6B4

  • Page 1 www.discount-equipment.com...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak,...

  • Page 4: Table Of Contents

    Table of Contents   Safety ...............................  1-1 Caution before Operation ........................  1-2 Caution during Operation ........................  1-6 Caution during Inspection and Maintenance ...................  1-8 Safety Warning Labels ........................  1-12 Operation ..............................  2-1 Unit Appearance and Part Names ....................  2-1 Internal Components and Part Names ....................  2-2 Instrument Panel .......................... ...

  • Page 5: Safety

    1. Safety   This manual explains and illustrates general requirements for safety. Read all safety requirements carefully and fully understand the contents before starting the machine. For your better recognition, according to the degree of potential danger, safety messages are classified into three hierarchical categories, namely, , and with a caution...

  • Page 6: Caution Before Operation

    1. Safety   1.1 Caution before Operation Air pressurized construction method prohibited Never use the unit directly or indirectly for the following purposes: Never use the unit for respirator equipment by which compressed air is supplied for human consumption. The compressed air contains carbon monoxide and other contaminants.
  • Page 7 1. Safety   Safety outfit When handling the machine, do not wear; loose clothes clothes with unbuttoned sleeves hanging tie or scarf accessories such as dangling jewelry Such outfit could be caught in the machine or dragged in the rotating portion of the machine which could cause a serious injury.
  • Page 8 1. Safety         Handling battery Keep flames away from battery. Battery generates hydrogen gas and may explode. Therefore, recharging should be done at a well-ventilated place. Do not allow sparks or flame near the battery. Do not check the battery by short-circuiting the positive and negative terminals.
  • Page 9 1. Safety     Protection equipments Please wear protection implements, such as a helmet, protection glasses, earplugs, safety shoes, a glove, and a protection-against-dust mask, according to the contents of work for safety.   TR0085   Safety fittings Have first-aid kits and fire-extinguishers near the unit ready for emergency situations.

  • Page 10: Caution During Operation

    1. Safety   Caution during Operation   Do not replenish compressor oil during operation Do not, under any circumstance, open the oil filler cap of separator receiver tank while running or immediately after stopping operation. It is very dangerous and cause serious injury. Relieve all pressure before performing any maintenance.
  • Page 11 1. Safety                     Never direct the compressed air to people and foods Never blow compressed air directly at people.   Scattered dust, or foreign objects in the compressed air may cause serious injuries. Blowing compressed air on food is prohibited.

  • Page 12: Caution During Inspection And Maintenance

    1. Safety     Fire prevention Do not, under any circumstance, bring lit cigarettes or matches near oils as engine oil and compressor oil, etc. They are extremely flammable and dangerous. Refilling oils should be done in an outdoor well-ventilated place.
  • Page 13 1. Safety         Draining separator receiver tank After stopping the engine, confirm that the pressure gauge indicates 0 psi (0 bar) and there is no residual pressure in it, then open the drain valve gradually to drain the compressor oil. Note residual pressure in the separator receiver tank could force both extremely hot compressed air and oil to jet out and you may be scalded or seriously injured.
  • Page 14 1. Safety     Cleaning by air-blow When cleaning dust accumulated in such devices as the air-filter, by blowing compressed air, wear safety glasses, etc. to protect your eyes.   M003   Lighting apparatus It is recommended to use a lamp with safety guard fitted in low light conditions.
  • Page 15 1. Safety   Refilling or draining of engine oil After stopping the engine, wait for 10 to 20 minutes until the engine oil cools off. Then check the level of the engine oil, or refill or drain the oil. Engine oil is very hot and highly pressurized during or just after the operation.

  • Page 16: Safety Warning Labels

    1.Safety Safety Warning Labels Following labels are attached to the machine. Keep them clean all the time. If they are damaged or peeled off, immediately place an order with your nearest dealer for replacement, with the number indicated on the lower right corner of the label.

  • Page 17: Operation

    2. Operation Unit Appearance and Part Names A030132 PDS185S-6B4 1. Exhaust outlet 5. Service valve 2. Lifting bail 6. Drawbar 3. Door 7. Instrument panel 4. Handle...

  • Page 21: Compressed Air Service Valve

    2. Operation Compressed Air Service Valve 2.4.1 Service Valve (20A) Close Open Open the valve by turning the handle clockwise, and close it by turning the handle counterclockwise. TR0642 Door 2.5.1 Open/Close the Door Keep the door closed and locked while running the unit. When the door has to be opened, be careful not to touch portions that are rotating or very hot.
  • Page 22 2. Operation 2.6.1 Check Items and Locations PDS185S-6B4 PDS100S-6B4 PDS130S-6B4 A050233 1. Check fuel 6. Check compressor oil level 2. Check V-belt tension 7. Drain fuel tank 3. Check coolant level 8. Check engine oil level 4. Drain water sedimenter...
  • Page 23 2. Operation 2.6.2 Check Engine Oil Level Unit should be on level before checking oil level. When you check oil level after you have once started operation, wait 10 to 20 minutes after stopping engine, before checking the oil level. (Procedure) ① Pull out the engine oil dipstick, and wipe it with a clean When oil level is...
  • Page 24 2. Operation 2.6.4 Check Compressor Oil Level Refilling of compressor oil When you refill the separator receiver tank with compressor oil, stop the engine, and make sure that the pressure gauge indicates psi (0 bar) and there is no residual pressure in it, and then gradually loosen the oil filler cap for refilling oil.
  • Page 25 2. Operation 2.6.6 Check Fuel Fire prevention Do not, under any circumstance, smoke cigarettes or light matches during fueling. Fuel is extremely flammable and dangerous. It therefore, could catch fire should it flame or other sources of ignition be brought near fuel.
  • Page 27 2. Operation 2.6.9 Check V-Belt Tension Too tight belt tension could damage shaft and shorten bearing life. Too loose belt tension may result in damaging belt earlier and machine components due to overheat. Follow the procedure below to adjust tension of fan belt and V-belt for alternator. [PDS100S,130S-6B4] (Procedure) 0.2 to 0.3in.[110bf(49N)]...

  • Page 28: Unit Operation

    2. Operation 2.6.10 Check Wiring of Each Part Check each wiring for any loose connection, damage to insulating sheathed portion, disconnection, and short-circuit. 2.6.11 Check Piping of Each Part Check each piping for any loose connection and also check each hose and pipe for any tear and leaks. Unit Operation Operation with compressed air supply port opened is prohibited Do not operate the machine with service valves and relief valve...
  • Page 30 2. Operation 2.7.2 Operating Procedures when Engine Fails to Start up on First Attempt When the engine fails to start up even after performing the startup procedures ① to ④ do not   keep the starter running, but set the starter switch back to ”STOP” and wait about 30 seconds. Then, repeat the startup procedure once again.

  • Page 32: Transportation And Towing The Unit

    3. Transportation and Towing the Unit Transportation Transportation When loading and unloading unit, be sure to use the lifting bail provided on the center of the unit top. Never get under the unit which is lifted up, because it is very dangerous. When unit is transferred or moved from working site, be sure to place it on truck bed, and fasten it by ropes at the front eye and rear stand.

  • Page 33: Towing The Unit

    3. Transportation and Towing the Unit 3.2 Towing the Unit Before towing the unit, check the following points and be sure to repair failures, if any: Air-pressure in the tires. Loose wheel bolts or nuts. Abnormal wear or damage to the tires. Damage of drawbar.

  • Page 34: Installation

    4. Installation Location and Installation Ventilation Exhaust gas from the engine is poisonous, and could cause death when inhaled. Avoid using the machine in an insufficiently ventilated building or tunnel. Do not position the exhaust gas outlet in direction of a person or a house.

  • Page 35: Periodic Inspection/Maintenance

    5. Periodic Inspection/Maintenance Important Items at Periodic Inspection and Maintenance or after Maintenance The manual shows proper interval for periodic inspection and maintenance under normally operating conditions. Inspection and maintenance should be performed more often under extremely harsh conditions. Hang a “Now Checking and under Maintenance” tag Remove the starter key from the starter switch before starting inspection, and hang up a “Now Checking and under Maintenance”...

  • Page 36: Daily Inspection And Operation Log

    5. Periodic Inspection/Maintenance Precautions for check and maintenance Be sure to use recommended fuel, oil, grease, and antifreeze. Do not disassemble or adjust engine, compressor or part(s) for which inspection or maintenance is not referred to in this manual. Use genuine parts for replacement. Any breakdown, caused by using unapproved parts or by wrong handling, will be out of the scope of “WARRANTY”.

  • Page 37: Periodic Inspection List

    5. Periodic Inspection/Maintenance Periodic Inspection List (Unit:Hour) Every Every Every Every Every Every Page Maintenance Daily 1,000 2,000 3,000 Check compressor oil level. ○ Drain of separator receiver tank. ○ Check looseness in pipe connecting part, and wear 2-12 ○ and tear of pipe.
  • Page 38 5. Periodic Inspection/Maintenance ◎Refer to engine operation manual for inspection and maintenance of an engine. (Unit:Hour) Every Every Every Every Every Every Every Page Maintenance Daily 1,000 2,000 3,000 8,000 Drain fuel tank ○ (Including sedimenter). Check fuel level ○ Check engine oil level.

  • Page 39: Periodic Replacement Of Parts

    5. Periodic Inspection/Maintenance Periodic Replacement of Parts 5.4.1 Filters Part Name Part Number Quantity PDS100S-6B4 SHIBAURA 140517020 Engine oil filter PDS130S-6B4 SHIBAURA 140517020 PDS185S-6B4 NISSAN 15208 43G00 Compressor oil filter 37438 05201 PDS100S-6B4 32143 11700 Air filter element PDS130S-6B4 32143 11800...

  • Page 40: Items And Places Of Inspection

    5. Periodic Inspection/Maintenance Items and Places of Inspection 9,10,11 17 18 A030139 PDS185S-6B4 1. Change pressure regulator 13. Clean strainer in the scavenging orifice 2. Change O-ring of unloader Check O-ring and needle valve in the 3. Change air filter element auto- relief valve 4.
  • Page 43 5. Periodic Inspection/Maintenance 5.6.5 Change Compressor Oil At 300 hours for the first change and every 500 hours thereafter Refilling of compressor oil When you refill the separator receiver tank with compressor oil, stop the engine, and make sure that the pressure gauge indicates 0 psi (0 bar) and there is no residual pressure in it, and then gradually loosen the oil filler cap for refilling oil.
  • Page 47 5. Periodic Inspection/Maintenance 5.6.13 Clean outside of Radiator and Oil Cooler Every 1,000 hours   When the fin tubes 1 of a radiator and an oil cooler are clogged with dust or other foreign materials, the heat exchange efficiency drops and this will raise coolant temperature and discharge air temperature.
  • Page 48 5. Periodic Inspection/Maintenance 5.6.15 Change Coolant Every 1,000 hours or every 2 years   Taking off the radiator cap Be sure to stop the machine and allow time to cool. Then loosen the radiator cap one notch. After the coolant water is sufficiently cooled and the inner pressure is released, take the cap off.

  • Page 51: Maintenance/Adjustment

    If the engine governor lever 1 does not reach the end of stopper 4 at its High Speed Speed PDS100S-6B4 high-speed side, sufficient speed of the engine, at its full-load condition, cannnot be obtained. There is no PDS130S-6B4 A040309 need for unload revolution readjusttment.

  • Page 52: Maintenance Of Battery

    6. Maintenance/Adjustment Maintenance of Battery Handling battery Keep flames away from battery. Battery generates hydrogen gas and may explode. Therefore, recharging should be done at a well-ventilated place. Do not allow sparks or flame near the battery. Do not check the battery by short-circuiting the positive and negative terminals.
  • Page 54 6. Maintenance/Adjustment Symptom Cause Countermeasures Engine oil (1) Engine oil shortage. Replenish oil pressure lamp goes (2) Engine oil filter clogging. Change (3) Malfunction of engine oil pump Change (4) Faulty oil pressure switch. Change (5) Loosened or disconnected wiring or Check/Fasten connector.

  • Page 55: Troubleshooting

    6. Maintenance/Adjustment Troubleshooting Should any trouble occur during operation, do not leave it. Investigate the cause and take appropriate measures. Read the manual carefully and fully understand what to do in case of trouble. The better you understand the construction and function of the unit, the faster you can find a problem and solution.

  • Page 56: Storage Of The Unit

    7. Storage of the Unit Preparation for Long-term Storage When the unit is to be kept unused in storage for a long time, be sure to follow the preparations below and put the unit in a dry and less dusty place. Put the unit in a temporary cabin if it is stored outside.

  • Page 57: Specifications

    8. Specifications Compressor Specifications PDS100S-6B4 Single-stage oil cooled, Overall length Type (mm) (2,680) screw type compressor Overall length Free air delivery (bonnet only) (mm) (1,580) /min) (2.85)   Overall width Working pressure (mm) (1,450) (bar) (6.9) Forced lubrication by Overall height...
  • Page 58 8. Specifications PDS130S-6B4 Single-stage oil cooled, Overall length Type (mm) (2,680) screw type compressor Overall length Free air delivery (bonnet only) (mm) (1,580) /min) (3.7)   Overall width Working pressure (mm) (1,450) (bar) (6.9) Forced lubrication by Overall height Lubricating system (mm) (1,395) compressed pressure...
  • Page 59 8. Specifications PDS185S-6B4 〈 〉shows 49HP specifications Single-stage oil cooled, Overall length Type (mm) (3,226) screw type compressor 166  Overall length 〈   〉 Free air delivery (bonnet only) (mm) (1,850) /min) (5.0) (4.7)  〈    〉 Overall width Working pressure (mm) (1,450) (bar) (6.9)

  • Page 60: Wiring Diagram

    9. Wiring Diagram PDS100S-6B4 PDS130S-6B4 A050044E...
  • Page 61 9. Wiring Diagram PDS185S-6B4 A030125...

  • Page 62: Piping Diagram

    10. Piping Diagram PDS100S-6B4 A050211 10-1...
  • Page 63 10. Piping Diagram PDS130S-6B4 A050222E-1 10-2...
  • Page 64 10. Piping Diagram PDS185S-6B4 A050228 10-3...
  • Page 65 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak,...

This manual is also suitable for:

Pds130s-6b4Pds185s-6b4

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