Related Manuals for Mayer 6160 Big Bale Breaker
Summary of Contents for Mayer 6160 Big Bale Breaker
- Page 1 The 6160 Big Bale Breaker Operating Instructions Issue date: 13.07.2022 / V1.7 Before the initial start-up, read and keep at the machine for future use.
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Page 2: Table Of Contents
Table of Contents 1 Product description 6 Operation 1. The workplace for the operating personnel 1. Intended use 2. Description of the control elements 2. Structure 2.1 EMERGENCY SHUT-OFF elements 3. Functional description 2.2 Control cabinet 4. Technical specifications 2.3 Control levers 5. -
Page 3: Product Description
If the MAYER 6160 Big Bale Breaker is not used in accordance with this intention, then no safe operation of the machine will be guaranteed. 2. Structure... -
Page 4: Functional Description
• Here the substrate is put back into its original loose condition and ejected downwards. 4. Technical specifications Make: Mayer Machinery model: Big Bale Breaker Series: 6160 Length / Width / Height 330 / 169 / 220 cm... -
Page 5: Eu Declaration Of Conformity
5. EU declaration of conformity According to Appendix IIA of the EU Machinery Directive (2006/42/EC) Mayer Ipari és Kereskedelmi BT. The manufacturer: 9341 Kisfalud, Georg Mayer út. 1. Mayer GmbH & Co. KG Maschinenbau u. Verwaltung Poststrasse 30 89522 Heidenheim | Germany... - Page 6 EN ISO 1005-5:2007 Safety of machinery - Human physical performance - Part 5: Risk assessment for repetitive handling at high frequency Any design alterations that effect the technical specifications given in the Operating Instructions or the intended use, i.e. change the machine substantially, will invalidate this EU Declaration of Conformity.
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Page 7: General Safety Instructions
2 General safety instructions 1. The operating organisation's duty to take due care The MAYER 6160 Big Bale Breaker was designed • … these personnel are regularly instructed and built taking a danger analysis into consideration about all relevant matters concerning... -
Page 8: Explanation Of The Safety Symbols Used
• The machine can be operated SOLELY connected to a Mayer Potting machine. The maximum distance between Soil breaker and movable guards (A and B) is 50 mm • In the working area the operator is responsible for other people. -
Page 9: Basic Safety Measures
This symbol identifies instructions contributing to better understanding of the machine information that helps you to use the machine in optimum fashion. This symbol does not identify safety instructions. This symbol indicates that reaching into the area identified by this sign is not allowed while the machine is in operation. This symbol warn against the danger of electric shock. -
Page 11: Transport
3 Transport To prevent damage to the machine as well as injuries while transporting the machine, it is absolutely necessary to comply with the following points: • The transport work may only be carried out by individuals qualified to do so, complying with the safety instructions. •... -
Page 12: Dimensions And Weight
During transports, avoid both impacts and the formation of condensation water caused by great temperature fluctuations. For transport and handling with forklifts, it is stipulated that transport equipment and lifting gear from Mayer GmbH & Co. KG be used. Transport equipment... -
Page 13: Transport To And At The Set-Up Location
3. Transport to and at the set-up location The Big Bale Breaker is equipped with two solid rubber tyres, on one axle in the front and two feet on the base frame. A device (a hitch) or a manual lift is provided for lifting the rear of the machine (depending on the equipment). -
Page 14: How To Set Up
4 How to set up To prevent damage to the machine as well as When setting up the machine, the following special injuries when setting up the machine, be absolutely dangers have to be expected. sure to comply with the following points: •... -
Page 15: Stability
2. Stability For the maintenance to be stable, the two support feet have to be attached on the front of the machine. The rolling mechanism is only for transports within the working area or in the greenhouse. Before moving the machine, the support feet have to be removed. -
Page 16: Initial Start-Up
5 Initial start-up It is absolutely necessary to comply with the following safety instructions for the initial start-up of the machine. This will prevent injury to individuals, damage to machinery and other property damage. • The initial start-up may only be carried out by qualified individuals, complying with the safety instructions. -
Page 17: Starting The Machine For The First Time
2. Starting the machine for the first time After you have established the connection between the mains supply and the machine, set the master switch to "1 ON". The control cabinet is then supplied with electric power. The master switch is located in the door of the control cabinet. When "EMERGENCY SHUT-OFF"... -
Page 18: Operation
6 Operation When operating the machine and when it is in To prevent damage to the machine as well as normal operation, the following special dangers injuries while operating the machine, it is absolutely have to be expected: necessary to comply with the following points: •... -
Page 19: Description Of The Control Elements
2. Description of the control elements 2.1 EMERGENCY SHUT-OFF elements There are three EMERGENCY SHUT-OFF switches on the machine. They are attached on both sides of the machine. Warning signal 2.2 Control cabinet Emptying position lighting Empty container signal button Start of emptying button STOP button Emergency-STOP... -
Page 20: Control Levers
Main switch 2.3 Control lever Unloading direction Standby position Loading direction... -
Page 22: How To Operate
Move into unloading position. • Stop machine. Sensor calibration (to push the sensor, use a ball point pen) Mayer factory settings: • Activation of the underground shelter engine with a distance of 850 mm under the tester (display) • Shutdown of the underground shelter engine with a... - Page 23 • Once the desired value has been attained, confirm this by pressing the Enter button again (this must be done within 15 seconds) • Press the Mode/Enter button again until SP2 appears on the display • Press the Set button: The value of 600 appears. This may also be varied by proceeding as described above.
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Page 24: Positioning
3.2 Positioning Move the Big Bale Breaker with the hitch into the precise position to fill the following machine. 3.3 How to fill Bring the soil hopper into the loading position by operating the hand lever over the hydraulic tipping mechanism. Remove the packaging foil from the big bale. -
Page 25: Tipping
3.4 Tipping Before tipping, you should first check to be sure no objects or people are within the swivelling range. The transport brace has to be extended. Tip the soil hopper into the unloading position by operating the hand lever. The indicator lamp will light up. 3.5 Scraping chain/Break-up system The scraping chain and break-up system start up when the unloading position is reached and the "START"... -
Page 26: Malfunctions
7 Malfunctions To prevent damage to the machine as well as injuries while remedying malfunctions at the machine, it is absolutely necessary to comply with the following points: • Only eliminate a malfunction if you have the qualification specified to do so. •... -
Page 27: Possible Malfunctions And How To Correct Them
2. Possible malfunctions and how to correct them Error / Malfunction Cause Measure Soil hopper cannot be The direction of rotation of the electric power Change direction of rotation. tipped. connection is not right. The transport brace is not removed. Remove. -
Page 28: Maintenance
• Only Mayer GmbH & Co. KG may ever manipulate the machine's control programme. • All un-recycled operational materials, lubricants and supplies must be disposed of in an environmentally friendly manner. -
Page 29: General Information
Spare parts have to meet the technical requirements of the machine's manufacturer. This is guaranteed with original spare parts from MAYER. 2. Inspection and preventative maintenance 2.1 Scraping chain It has to be possible for the chain to be lifted at the centre of the ground by a minimum of 3 cm and maximum of 5 cm. -
Page 30: Cleaning
3. Cleaning No high-pressure cleaner or hose must be used when cleaning the machine. The electrical system or mechanical bearings could get damaged. 4. Maintenance Schedule Description Time Check the functioning of the safety equipment. Daily Clean the machine. Daily Visual check of the electric power supply and the plug Daily Check the break-up system for any damage or soiling. -
Page 31: Shutting Down Operation
9 Shutting down operation 1. Shutting down operation temporarily The machine can be stopped in two ways: 1. In normal cases shut down the machine using the "STOP" button on the control cabinet. When you press the "START" button, the machine will start back up. 2. -
Page 32: Final Shutting Down Of Operation / Disposal
3. Final shutting down of operation / Disposal After completing its entire service time, separate the machine from its power supply systems and dispose of according to the respective valid statutory regulations. -
Page 33: Part List
10 Part list... -
Page 34: Guarantee
11 Guarantee Horticultural machinery and special machinery We will accept liability for faults in the supplied goods and for any failure to provide features for the existence of which an express assurance had been given. In such a case we undertake – to the exclusion of all further claims –... - Page 35 You have chosen to purchase a product of true quality. We wish you every success with your product. We would be most grateful if you would recommend our products to others. Thank you Your MAYER-TEAM...
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