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Mayer TM 2700 M Operating Instructions Manual

Mayer TM 2700 M Operating Instructions Manual

Potting machine

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Potting machine TM 2700
Operating instructions
Issue date: 01.02.2016 / V1.0
Before the initial start-up, read and keep at the machine for future use.

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Summary of Contents for Mayer TM 2700 M

  • Page 1 Potting machine TM 2700 Operating instructions Issue date: 01.02.2016 / V1.0 Before the initial start-up, read and keep at the machine for future use.
  • Page 2: Table Of Contents

    List of Contents 1 Product description 5 Initial start-up 1. Intended use 1. Check prior to first start 2. Structure 2. Starting the machine for the first time 3. Functional description 3. Stopping the machine 4. Technical Data 5. EU Declaration of conformity 6 Operation 2 General safety instructions 1.
  • Page 3: Product Description

    1 Product description 1. Intended use The MAYER TM 2700 potting machine may be used for planting and replanting plants with a minimum of working force and of time or by means of a transplanter. Other means of use of the machine, besides the ones listed here, are not permitted –...
  • Page 4: Structure

    2. Structure Plan view of potting machine TM 2700 M left front back right Plan view of potting machine TM 2700 L left back front right Plan view of potting machine TM 2700 XL left back front right...
  • Page 5: Functional Description

    3. Functional description By means of the automatic pot dispenser empty pots are put on the pot holders on the right side of the machine - when it is viewed from front. The pot holders on the console are moved counter clockwise. The exact pot track movement is guaranteed by a special, high- performance belt that is low-wear and low-maintenance.
  • Page 6: Technical Data

    Machine type: Potting machine Series: 2700 M / L / XL Length / width / height (TM 2700 M): 5150 x 2000 x 2120 mm Length / width / height (TM 2700 L): 6100 x 2000 x 2120 mm Length / width / height (TM 2700 XL):...
  • Page 7 Available accessories (for an additional charge) Module for conversion single/twofold or single/quadruple version • Soil hopper extensions up to 4,500 litres • Heavy duty guide rollers (rear end) • Stainless steel shovels and chains • Additional frequency converters • Fertilizer dispenser •...
  • Page 8: Eu Declaration Of Conformity

    5. EU declaration of conformity According to Appendix IIA of the EU Machinery Directive (2006/42/EC) Mayer GmbH & Co. KG The manufacturer: Maschinenbau u. Verwaltung Poststrasse 30 89522 Heidenheim | Germany Make: Mayer hereby attests that the machine described in...
  • Page 9: General Safety Instructions

    2 General safety instructions 1. Due diligence of the operating company The MAYER TM 2700 potting machine was designed and built taking a danger analysis into consideration and after careful selection of the harmonised standards to be complied with as well as other specifications.
  • Page 10: Explanation Of The Safety Symbols Used

    Before beginning with any work on the machine, The machine may not be started if any safety • • secure its drives and accessory parts against devices are removed. being switched on unintentionally. In the working area the operator is responsible •...
  • Page 11: Basic Safety Precautions

    3. Basic safety precautions Always be sure that: … tight-fitting working clothes are worn at all the • workplaces. … it is not allowed to wear chains, rings, bracelets or • wristbands. … for operationally relevant reasons, it is not possible to •...
  • Page 12: Machine-Related Safety Precautions

    4. Machine-related safety precautions The workplaces are spread over various areas of It is forbidden to climb onto the running machine. the potting machine. The machine must be set up on even and solid a) Feeding pots into the pot dispenser on the right surface so that it stands securely in place.
  • Page 13: Demands On Operating Personnel

    Frequency converters can cause fault currents that are not detected by means of a standard earth leakage circuit breaker. So the machine may be operated with an AC/DC sensitive RCCB (residual-current circuit-breaker) only. Frequency converters have built-in capacitors that discharge after switching off the machine.
  • Page 14: Transport

    3 Transport To prevent damage to the machine as well as When transporting the machine, the following injuries while transporting the machine, it is special dangers must be expected: absolutely necessary to comply with the following points: Suspended loads can drop, which would be a •...
  • Page 15: Handling

    2. Handling The potting machine TM 2700 consists of a soil hopper and a console module, which are moved separately. It is fitted with 2 pneumatic tyres and 2 feet on the soil hopper and on the console. If the machine is to be moved over an inclined plane, it is necessary to completely empty the soil hopper.
  • Page 16: Installation

    4 Installation 1. General notes To protect the machine against weather caused damages it is suggested to use and store it inside. Electrical connection: 400V/50Hz. Connection is permitted only to socket-outlets which are protected by an AC/DC sensitive RCCB (residual-current circuit- breaker).
  • Page 17: Installing The Machine

    2. Installing the machine A hard soil surface shall be provided under the machine to prevent the wheels and feet from sinking into the soil. 3. Measures for the machine’s stability against overturning There is no need to carry out other activity for erecting the machine than it is described in section 4.2.
  • Page 18: Initial Start-Up

    5 Initial start-up It is absolutely necessary to comply with the following safety instructions for the initial start-up of the machine. This will prevent injury to individuals, damage to machinery and other property damage. The initial start-up may only be carried out by •...
  • Page 19: Starting The Machine For The First Time

    2. Starting the machine for the first time After reassembly the machine shall be checked as Care shall be taken on the following: per the following: With the potentiometer, “Soil” means: turn to the right • Be sure not foreign materials, such as tools or >...
  • Page 20 1 Main switch 2 Turntable/ / console 3 Soil 4 Drill 5 Rotating brush (option) 6 Lamp control on 7 Lamp error of motor 8 Lamp emergency stop 9 Lamp door/pots 10 Lamp compressed air 11 Socket conveyor belt 12 Pot counting device 13 Hour meter Emergency stop Flexible start/stop...
  • Page 21: Stopping The Machine

    3. Stopping the machine There are two ways provided to switch off the machine. In normal case by pressing the switch „stop” mounted on the swinging cable. In emergency case by pressing the „emergency stop” switch. Note: See also section "6.2 – Shutting down the machine" WARNING! When the doors of the drill or the pot dispenser are opened •...
  • Page 22: Operation

    6 Operation 1. Normal operation a) Before starting operation the following shall be checked: Are pots, plants and soil mixture available in sufficient • quantity? Care about the following Soil transport • Plant feeding • Plant unloading • Pot preparation •...
  • Page 23 Changing the pot size: Place pots on the pot supports. • Height adjustment: adjust pot supports in height • using a cordless screwdriver or a 17 mm flat spanner or ring spanner so that the clamp of the pot holder stand just below the rim of the pot. Adjusting the pot diameter: Push the clamps on the left and •...
  • Page 24 Readjustment of quadruple to single pot support: Remove the rear stop for quadruple pot holders • Loosen the screws on the left and right side using a • 8 mm Allen key (hex-wrench) and remove the inner clamps Install the rear stop for single pots •...
  • Page 25 c) Adjusting the pot scraper Adjust pot scraper in such a way that excessive soil is • scraped from the pot. Shifting of the scraper takes place via the hand wheel • from outside. Adjust lower scraper brush in such a way that it cleans •...
  • Page 26 d) Soil feeding and emptying the machine The soil hopper contains 1,500 litres or more and can be fed in various ways without the work flow at the machine being disturbed or interrupted. Feeding can take place: manually by means of a shovel •...
  • Page 27 Set the drilling slide to lower position • Apply a suitable spindle on the drill and slide them on shaft • of the motor then fix them by means of a threaded pin Set roughly the required drilling depth by using an empty pot •...
  • Page 28 f) Adjusting the speed of operation (hourly output) and the soil amount by means of potentiometers (standard) Adjusting the speed of operation (hourly output) Infinitely variable adjustment can be carried out only if the machine is running by turning the potentiometer on a scale of 1 to 10 to run faster or slower.
  • Page 29 Speed of the belt may be increased or decreased by rotating the star wheel as it is marked. Before setting is started, clamping lever of spindle of the star wheel shall be loosened and when the required speed is set it shall be tightened.
  • Page 30 Setting compactness of the soil (in the pot) Special feature of MAYER potting machines is to set compactness of the soil in the pot. This depends on: 1. Drilling in or out the soil mixture. 2. Setting the filling quantity by setting the drawer.
  • Page 31 Various designs of plates: Closed clamping Tree nursery With soil addition With watering plate clamping plate edge (optional)
  • Page 32 h) Soil chute Adjustment of inclination i) Rotating brush with motor (option) Adjustment from outside...
  • Page 33: Shutting Down The Machine

    2. Shutting down the machine There are two ways provided to switch off the machine. In normal case by pressing switch „stop” mounted on the swinging cable. In this case the machine may be restarted by pressing switch „start”. In emergency case by „emergency stop” switch. When push button „emergency stop”...
  • Page 34: Malfunctions

    7 Malfunctions To prevent damage to the machine as well as injuries while remedying malfunctions at the machine, it is absolutely necessary to comply with the following points: Only eliminate a malfunction if you have the qualification • specified to do so. Also read the section "General Safety Instructions".
  • Page 35: Possible Malfunctions And Trouble Shooting

    2. Possible malfunctions and trouble shooting a) Mechanical malfunctions Failure/Malfunction Cause Trouble shooting Noise in the elevator Jammed stone or wooden piece Remove cause for malfunction. Possibly by running elevator backwards (turn switch left to position "1") Rotating assembly has too much Worn shifting roll or carrier bolt Replace shifting roll or carrier clearance.
  • Page 36: Maintenance

    Release pressure of every unit that is under • pressure. Only Mayer GmbH & Co. KG may ever • manipulate the machine's control programme. All un-recycled operational materials, lubricants • and supplies must be disposed of in an environmentally friendly manner.
  • Page 37: General Notes

    Spare parts have to meet the technical requirements of the machine's manufacturer. This is guaranteed with original spare parts from MAYER. 2. Inspection and preventative maintenance 2.1 Elevator chains Chains may be retensioned by means of tensioning bearings located on two sides of the elevator.
  • Page 38: Rubber Conveyor Belt

    2.2 Rubber conveyor belt Generally the rubber belt requires no retensioning. However if the belt should be readjusted caused for example by remedy works carried out on the machine, follow the process described below: Tensioning of the belt may be adjusted by means of tensioning nuts located at end of soil hopper.
  • Page 39: Maintenance Schedule

    3. Maintenance schedule Description Interval Grease shifting roll’s groove and drive chains quarterly Grease holding-down bar at drill monthly Grease elevator chain (prior to a longer shutdown) Grease all bearings fitted with grease nipples yearly...
  • Page 40: Part List

    9 Part list...
  • Page 41 ELEVATOR 2700-A000-00-00 Elevator Pos. Benennung Artikelnummer Stück Description Part number Amount Antriebsrad 2601-A011-07-00 Drive wheel Spann und umlenkrad 2400-A011-09-00 Tensioning and guide wheel Spannrad 2400-A011-11-00 Tensioning wheel Umlenkrad 2400-A011-10-00 Guide wheel Haltewinkel links 1010-01-03-20-03 Holding angle left Haltewinkel rechts 1010-01-03-21-03 Holding angle right Lager 502 503...
  • Page 42 Pos. Benennung Artikelnummer Stück Description Part number Amount Halter für Abstreifer 2400-A061-00-00 Holder for Brush Distanzrohr 2400-A031-04-01 Distance tube Distanzrohr 2400-A016-01-01 Distance tube Distanzrohr 2400-A011-01-03 Distance tube Spindel 2601-A011-02-01 Spindle Bundmutter 1010-01-03-09-03 Collar nut Klemmleiste 502 028 Clamping bar Abdeckplatte 503 052 Cover plate Kontaktscheibe...
  • Page 43 Pos. Benennung Artikelnummer Stück Description Part number Amount Erdblende 2700-A051-01-00 Soil cover Stützfuß 2700-C001-02-00 Support foot Deckblech 2700-A001-05-01 Cover sheet Profil 2700-A001-02-01 Profile Schutzblech 2700-A001-08-01 Cover sheet Schutzblech 2700-A001-08-02 Cover sheet Schutzblech 2700-A001-08-03 Cover sheet 506 267 Wheel Scheibe 101 617 / 500 350 Washer 6-kt-Schraube 105 023 / 500 112...
  • Page 44 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Schraube 101 661 / 500 164 Hexagonal screw Madenschraube 101 747 / 501 519 Allen screw Federring 101 607 / 500 078 Spring ring 6-kt-Mutter 101 688 / 500 222 Hexagonal nut Passfeder 107 660 / 501 390 Parallel key...
  • Page 45 Pos. Benennung Artikelnummer Stück Description Part number Amount Rundstahl 2700-A031-05-01 Round steel 6-kt-Mutter 105 078 / 500 224 Hexagonal nut 2700-A031-03-00 Flachrundschraube 101 687 / 500 066 Round head square neck screw Schaufel 2400-A025-01-01 Shovel Schaufel 2400-A025-01-02 Shovel Blech 2700-A041-01-01 Sheet Rutschblech 2700-A041-13-00...
  • Page 47 ABSTREIFBÜRSTE 2700-A064-00-00 Brush Pos. Benennung Artikelnummer Stück Description Part number Amount Profil 2800-A064-04-01 Profile Deckel 2400-A062-07-01 Cover Bürste 2700-A064-01-01 Brush 504 019 Bürstenhalter 2700-A064-09-00 Brush holder Welle 2800-A064-08-03 Axle Motorplatte 2700-A064-03-03 Motor plate Scheibe 2400-A062-08-04 Washer Motor 504 503 Motor Lager 500 336 Bearing...
  • Page 48 Pos. Benennung Artikelnummer Stück Description Part number Amount Passfeder 500 045 Parallel key Federring 101 604 / 500 075 Spring ring Senkschraube 503 993 Counter-sunk screw Bürstenhalter 2700-A064-02-00 Brush holder...
  • Page 50 KONSOLE UND ANTRIEB 2700-C000-00-00 CONSOLE AND DRIVE Pos. Benennung Artikelnummer Stück Description Part number Amount Konsole 2700-C001-03-00 Console Getriebe 506 239 Drive unit Welle 2700-C021-14-00 Shaft Adapter 2700-C021-02-01 Adapter Kettenrad 2700-C021-07-02 Chain pulley Spannergehäuse 2700-C021-30-00 Tensioning case Hubhebel 2700-C021-29-00 Stroke lever Lagergehäuse 2700-C021-06-00 Bearing housing...
  • Page 51 Pos. Benennung Artikelnummer Stück Description Part number Amount Unterlagscheibe 101 597 / 500 090 Washer Führung 2700-C021-08-03 Guide Verstellspindelverlängerung 2700-C021-28-00 Spindle Schutz 2700-C031-00-00 Protection Bogen 2700-C051-01-00 Passschraube 2700-F001-06-01 Set screw Passschraube 2700-F001-06-02 Set screw Reling 2700-C011-00-00 Rail Rutschblech 2700-C071-01-01 Chute sheet Drehkranzhalt 2700-Z010-00-00 Turntable stop...
  • Page 52 Pos. Benennung Artikelnummer Stück Description Part number Amount Sicherungsblech 106 125 / 500 104 Retaining plate Wellenmutter 105 531 / 500 105 Shaft nut Lagergehäuse 2700-C021-13-00 Bearing housing Stützfuß 2700-C001-02-00 Foot Sechskantmutter 103 061 / 502 948 Hexagonal nut Achse 2700-T001-01-03 Axle Passschraube...
  • Page 53 Pos. Benennung Artikelnummer Stück Description Part number Amount Unterlagscheibe 101 598 / 500 080 Washer Sechskantschraube 150 720 / 500 158 Hexagonal screw 506 267 Wheel Stellring 500 065 Collar Kabelhalter 2700-C061-01-04 Cable support Rutschblech 2700-C071-01-02 Chute sheet Kegelrollenlager 500 331 Taper-roller bearing Schutzring 1010-03-02-09-02...
  • Page 54 Pos. Benennung Artikelnummer Stück Description Part number Amount Passfeder 113 695 / 501 172 Feather key Sechskantschraube 105 038 / 500 175 Hexagonal screw Unterlagscheibe 101 618 / 500 349 Washer Senkschraube 503 697 Socket flat head screw Sechskantschraube 101 671 / 500 182 Hexagonal screw Federring 101 605 / 500 076...
  • Page 55 Pos. Benennung Artikelnummer Stück Description Part number Amount Sechskantschraube 105 027 / 500 113 Hexagonal screw Flachrundschraube 503 144 Round-head screw Kegelrollenlager 506 334 Taper-roller bearing Sicherungsblech 506 336 Retaining plate Wellenmutter 506 335 Shaft nut Halterplatte 2700-P002-02-01 Retaining plate Führung 2700-P002-05-00 Guide...
  • Page 56 Pos. Benennung Artikelnummer Stück Description Part number Amount Unterlagscheibe 101 616 / 500 353 Washer Sechskantmutter 105 083 / 500 221 Hexagonal nut Sechskantschraube 101 674 / 501 001 Hexagonal screw Transportschiene 2800 T001-01-00 Transport rail Sechskantschraube 101 771 / 500 186 Hexagonal screw Klemmleiste 503 051...
  • Page 58 RELING 2700-C011-00-00 Rail Pos. Benennung Artikelnummer Stück Description Part number Amount Profil 2700-C011-01-01 Profile Wellenträgerprofil 2700-C011-01-02 Shaft carrier profile Halter 2700-C011-03-00 Holder Befestigungsstück 2700-C011-11-00 Fixture piece 6-Kt Schraube 105 023 / 500 112 Hexagonal screw U-Scheibe 101 596 / 500 089 Washer Klemmhebel 102 539 / 505 244...
  • Page 59 Pos. Benennung Artikelnummer Stück Description Part number Amount Reling 2700-C011-15-00 Rail Blech 2700-C011-13-01 Plate Führungsstab 2700-C015-01-01 Command Halter 2700-C014-01-00 Holder 6-kt-Mutter 101 688 / 500 222 Hexagonal nut Klemmhebel 500 311 Clamping lever Topfführung 2700-C011-09-00 Top Guide Winkelblech 2700-C011-10-01 Angle plate Scheibe 101 617 / 500 350 Washer...
  • Page 61 SCHUTZ 2700-C031-00-00 Cover Pos. Benennung Artikelnummer Stück Description Part number Amount Scheibe 101 618 / 500 349 Washer Schutz 2700-C031-03-00 Cover Schutz 2700-C031-04-00 Cover Distanzblech 2700-C031-05-04 Distance sheet Scharnier 506 274 Hinge Gasfeder 505 767 Gas spring Gasfeder 505 767 Gas spring Handgriff 2700-C031-08-01...
  • Page 62 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Mutter 101 688 / 500 222 Hexagonal screw 6-kt-Schraube 501 002 Hexagonal screw Rahmen 2700-C031-01-00 Frame Schutz rund 2700-C031-05-00 Cover round Federring 101 604 / 500 075 Spring ring U-Blech 2700-C031-18-01 U-Plate Sterngriffschraube 500 290 Star grip screw...
  • Page 64 SCHALTWALZE T10 2700-C041-01-00 CONTROLLER DRUM T10 Pos. Benennung Artikelnummer Stück Description Part number Amount Schaltwalze T10 2700-C041-01-08 Controller drum T10 Scheibe 2700-C041-10-03 Disc Passfeder 101 848 / 500 054 Feather key Gewindestange 2700-C041-10-04 Threaded rod Selbstsichernde 6-kt-Mutter 113 697 / 500 233 Hexagonal nut Welle 2700-C041-12-00...
  • Page 66 DREHKRANZANTRIEB XL 2700-D000-00-00 TURNTABLE DRIVE Pos. Benennung Artikelnummer Stück Description Part number Amount Zahnriemen 2700-D001-07-00 Toothed belt Zahnriemen 506 060 Toothed belt Konsole 2700-D001-01-00 Console Erdabstreifer 2700-D001-08-00 Soil scraper Kettenführung 2700-D061-06-00 Chain guide Kettenführung 2700-D061-06-00 Chain guide Führung 2700-D061-07-02 Guide Führung 2700-D061-07-01 Guide...
  • Page 67 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Mutter 105 083 / 500 221 Hexagonal nut 6-kt-Mutter 101 688 / 500 222 Hexagonal nut 6-kt-Mutter 105 079 / 500 223 Hexagonal nut Reling außen 2700-D061-01-00 Outer rail Halter 2700-D061-03-04 Bracket Erdabstreifer 2700-D001-09-00 Chain Guide...
  • Page 69 ERDABSTREIFER 2700-D001-04-00 SOIL SCRAPER Pos. Benennung Artikelnummer Stück Description Part number Amount Halterblech 2700-D001-04-01 Holder plate Klemmblech 2700-D001-04-02 Clamping plate Abstreifgummi 2700-D001-04-03 Scraper rupper 6-Kt-Schraube 101 650 / 500 115 Hexagonal screw 6-Kt-Schraube 105 023 / 500 112 Hexagonal screw U-Scheibe 101 595 / 500 088 Washer...
  • Page 71 ZAHNRIEMEN 2700-D001-07-00 TOOTHED BELT Pos. Benennung Artikelnummer Stück Description Part number Amount Grundplatte 2700-D001-07-06 Base plate Segment 2700-D001-07-05 Segment Passschraube 505 995 Set screw Federring 101 607 / 500 078 Springring 6-kt-Mutter selbstsichernd 500 234 Self-locking nut Distanz 2700-D001-07-03 Displacement Segment 2700-D001-07-01 Segment...
  • Page 73 ERDABSTREIFER 2700-D001-08-00 SOIL SCRAPER Pos. Benennung Artikelnummer Stück Description Part number Amount Erdabstreifer 2700-D001-08-00 Soil wiper Klemmblech 2700-D001-03-02 Clamping plate Abstreifgummi 2700-D001-03-03 Scraper rupper Flachrundschraube 503 663 Round head square neck screw 6-Kt-Mutter 105 083 / 500 221 Hexagonal nut U-Scheibe 101 595 / 500 088 Washer...
  • Page 75 ERDABSTREIFER 2700-D001-09-00 SOIL SCRAPER Pos. Benennung Artikelnummer Stück Description Part number Amount Erdabstreifer 2700-D001-09-01 Soil wiper Klemmblech 2700-D001-09-02 Clamping plate Abstreifgummi 2700-D001-09-03 Scraper rupper 6-Kt-Schraube 101 650 / 500 115 Hexagonal screw 6-Kt-Mutter 105 083 / 500 221 Hexagonal nut U-Scheibe 101 595 / 500 088 Washer...
  • Page 77 KETTENFÜHRUNG 2700-D061-06-00 CHAIN GUIDE Pos. Benennung Artikelnummer Stück Description Part number Amount Kettenführung 2700-D061-06-01 Chain guide 505 991 Blech 2700-D061-06-02 Plate Profil 2700-D061-06-03 Profile 6-Kt Schraube 101 768 / 500 169 Hexagonal screw Scheibe 101 617 / 500 350 Washer Gleitmuttern mit Federblech 502 323 Slide nut...
  • Page 79 BREMSE 2700-D071-01-00 BRAKE Pos. Benennung Artikelnummer Stück Description Part number Amount Führung 2700-D071-02-00 Guide Druckfeder 2070-03-01-08-03 Compression spring Bremsvorrichtung 2400-C021-13-00 Brake mechanism Distanz 2400-C021-15-01 Distance Schmiernippel 102 593 / 500 791 Capped lubricating nipple 6-kt-Schraube 105 023 / 500 112 Hexagonal screw U- Scheibe 101 596 / 500 089...
  • Page 81 BOHRER 2700-F000-00-00 Drill Pos. Benennung Artikelnummer Stück Description Part number Amount Bohrständer 2700-F001-01-00 Drill stand Führung 2700-F001-02-00 Guide Bohreraufnahme 2700-F001-04-00 Drill support Führungsstange 2432-F001-03-01 Guide rod Kugelhülse 504 381 Linear ball bushing Dichtring 504 382 Sealing ring Achse 1050-04-01-05-01 Axle Rolle 1050-04-01-05-02 Roll...
  • Page 82 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Schraube 101 771 / 500 186 2 Hexagonal screw 6-kt-Schraube 501 889 Hexagonal screw 6-kt-Mutter 105 079 / 500 223 Hexagonal nut Scheibe 101 619 / 501 530 Washer 6-kt-Schraube 101 677 / 500 176 Hexagonal screw 6-kt-Schraube 104 029 / 500 129...
  • Page 84 VIERFACHBOHRER 2700-F011-00-00 Drill quadruple Pos. Benennung Artikelnummer Stück Description Part number Amount Halter 2700-F011-04-00 Holder Bohrergehäuse 2700-F011-01-00 Drill housing Klemmstück 2700-F011-02-01 Clamping piece Spannstück 2700-F011-02-02 Tension piece Adapterplatte 2700-F011-05-01 Adapter plate Zahnscheibe 2700-F011-06-01 Timing pulley 506 049 Lager 503 028 Bearing Zahnriemen 506 048...
  • Page 85 Pos. Benennung Artikelnummer Stück Description Part number Amount Passschraube 2700-F011-09-04 Fitting screw Distanz 2700-F011-09-05 Distance Adapterplatte 2700-F011-09-06 Adapterplate Lager 500 345 Bearing Schutzblech 2700-F011-03-01 Cover Distanz 2700-F011-11-01 Distance Distanz 2700-F011-11-02 Distance Bohrerhalter 2700-F011-08-00 Drill holder Führungsrohr 2601-F001-08-00 Guide pipe Niederhalterstange 1010-04-01-15-00 Suppressing rod Niederhalterstange...
  • Page 86 Pos. Benennung Artikelnummer Stück Description Part number Amount U-Scheibe 101 594 / 500 087 Washer 6-kt-Schraube 101 646 / 500 130 Hexagonal screw Selbstsichernde 6-kt-Mutter 110 714 / 500 231 Self-locking hexagonal nut Selbstsichernde 6-kt-Mutter 102 972 / 500 232 Self-locking hexagonal nut Flachrundschraube 111 059 / 501 807...
  • Page 88 TÜR 2700-G001-00-00 DOOR Pos. Benennung Artikelnummer Stück Description Part number Amount Tür 2700-G001-01-00 Door Bohrerschutz 2700-G001-04-00 Drill cover Bock 2700-G001-03-00 Buck Plate 2700-G001-06-01 Plate Scharnier oben 2700-G001-08-01 Hinge up Blech 2800-G001-12-01 Plate U-Scheibe 101 596 / 500 089 Washer U-Scheibe 101 597 / 500 090 Washer 6-kt-Schraube...
  • Page 89 Pos. Benennung Artikelnummer Stück Description Part number Amount Platte 2700-G001-02-01 Plate Platte 2700-G001-02-02 Plate Blech 2700-G001-09-02 Plate Bürste 2700-G001-09-03 Brush Blech 2700-G001-09-05 Plate Flachrundschraube 101 687 / 500 066 Round head square neck screw 6-kt-Mutter 101 688 / 500 222 Hexagonal nut 6-kt-Schraube 105 023 / 500 112...
  • Page 91 FUSS 2700-L002-00-00 Foot Pos. Benennung Artikelnummer Stück Amount Description Part number Fuß 2700-L002-01-00 Foot Halter 2700-L002-02-00 Holder Schwenklager 1014-0399-1369 Pivot bearing 2700-L002-03-00 2700-L002-05-00 Vierkantrohr 2700-L002-06-01 Square tube Halter 2700-L002-07-00 Holder Halter 2700-L002-04-00 Holder Halter 2700-L002-08-00 Holder Klemmhebel 500 306 Clamping lever Abdeckkappe 503 716 Cover cap...
  • Page 92 Pos. Benennung Artikelnummer Stück Amount Description Part number 6-kt-Mutter selbstsichernd 102 972 / 500 232 Insert lock nut 6-kt-Schraube 101 665 / 505 185 Hexagonal screw Federring 101 605 / 500 076 Washer 6-kt-Mutter 101 688 / 500 222 Hexagonal nut...
  • Page 94 ÜBERGABE 2700-L041-00-00 Pot transfer Pos. Benennung Artikelnummer Stück Stück Description Part number Amount Amount Pneumatik Pneumatik Halter 3030-L001-15-00 Holder Vierkantstahl 2700-L041-02-01 Square steel Platte 2700-L041-07-01 Plate Zylinderhalter 2700-L041-07-03 Cylinder holder Platte 2700-L041-07-02 Plate Platte 2700-L041-07-04 Plate Zylinder-Schraube 101 712 / 500 253 Cylinder head screw 6-kt-Mutter 105 078 / 500 224...
  • Page 95 Pos. Benennung Artikelnummer Stück Stück Description Part number Amount Amount Pneumatik Pneumatik Schnell-Entlüftungsventil 501 320 Push-in fitting Federring 101 605 / 500 076 Spring ring Klemmhebel 500 306 Clamping lever Zugfeder 505 335 Spring L-Blech 2700-L041-07-08 L-plate 6-kt-Schraube 101 646 / 500 130 Hexagonal screw U- Scheibe 101 595 / 500 088...
  • Page 96 MAGAZIN 2700-M000-00-00 Pot dispenser Pos. Benennung Artikelnummer Stück Amount Description Part number Magazinfuß 2700-M021-00-00 Foot Doppelbackenmagazin 2700-M002-00-00 Double jaw pot dispenser Zentralverstellung 2700-M003-00-00 Central adjustment Profil 2700-M031-02-01 Profile Winkel 2700-M031-07-00 Corner Profil 2700-M031-03-01 Profile Gleitschiene 2700-M031-03-02 Slide Gleitschiene 2700-M031-03-03 Slide Profil 2700-S001-02-01 Profile...
  • Page 97 Pos. Benennung Artikelnummer Stück Amount Description Part number Gewindestange 2700-S001-06-01 Threaded rod Blech 2700-S001-05-01 Sheet Buchse 503 709 Bushing Adapter 2700-D051-07-01 Adapter Handkurbel 2700-S001-07-01 Crank handle Abdeckplatte 502 085 Cover plate Abdeckplatte 502 216 Cover plate Klemmhebel 500 306 Clamping lever Sterngriffschraube 500 290 Star grip screw...
  • Page 98 Pos. Benennung Artikelnummer Stück Amount Description Part number Senkschraube 501 506 Countersunk screw U-Scheibe 101 596 / 500 089 Washer 6-kt-Mutter 105 083 / 500 221 Hexagonal nut 6-kt-Schraube 101 650 / 500 115 Hexagonal screw...
  • Page 100 DOPPELBACKENMAGAZIN 2700-M002-00-00 Double side pot dispenser Pos. Benennung Artikelnummer Stück Description Part number Amount Profil 2700-M002-01-02 Profile Profil 2700-M002-01-03 Profile Montagewinkel 504 488 Mounting angle Gleitschiene 2700-M002-12-01 Slide Halter 2700-M002-02-00 Holder daRos Magazin 504 143 daRos pot dispenser Blech Sheet Platte 2700-M002-17-01 Plate...
  • Page 101 Pos. Benennung Artikelnummer Stück Description Part number Amount Zylinder-Schraube 500 858 Cylinder head screw Federring 101 605 / 500 076 Spring ring 6-kt-Schraube 105 023 / 500 112 Hexagonal screw Scheibe 101 617 / 500 350 Washer Senkschraube 504 976 Countersunk screw U-Scheibe 101 594 / 500 087...
  • Page 103 ZENTRALVERSTELLUNG 2700-M003-00-00 Central adjustment Pos. Benennung Artikelnummer Stück Description Part number Amount Bock 2700-M003-01-02 Buck Bock 2700-M003-01-01 Buck Gewindestange rechtsgängig 2700-M003-03-02 Right threaded rod Kettenrad 2700-M021-04-02 Sprocket Verbindungshülse 2700-M003-04-02 Connection sleeve Gewindestange linksgängig 2700-M003-04-01 Left threaded rod Buchse 503 709 Bushing Halter 2700-M003-05-00...
  • Page 104 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Schraube 105 023 / 500 112 Hexagonal screw 6-kt-Schraube 101 664 / 500 114 Hexagonal screw Klemmhebel 500 306 Clamping lever Gleitmutter 502 323 Slide nut Scheibe 500 350 Washer 6-kt-Schraube 101 661 / 500 164 Hexagonal screw Linsenkopfschraube 502 749...
  • Page 106 MAGAZINFUß 2700-M021-00-00 Foot Pos. Benennung Artikelnummer Stück Description Part number Amount Fuß 2700-M021-01-00 Foot Gleitschiene 2400-M110-06-01 Slide Klemmstück 2700-M021-06-00 Clamping piece Gummiplatte 2700-M021-06-03 Rubber plate Klemmhebel 500 313 Clamping lever Profil 2700-M021-02-01 Profile Halter 2700-M021-03-00 Holder Gewindestange 2700-M021-04-01 Threaded rod Buchse 503 709 Bushing...
  • Page 107: Zylinder-Schraube

    Pos. Benennung Artikelnummer Stück Description Part number Amount Distanz 2400-M006-03-05 Distance Kette 501 146 Chain Bock 2700-M021-05-00 Buck 6-kt-Mutter 1010-03-02-10-05 Hexagonal nut Befestigungsplatte 2700-M002-15-01 Mounting plate Schutz 2700-M021-08-01 Cover Schutz 2700-M021-08-02 Cover Schutz 2700-M021-08-03 Cover Welle 2700-M021-10-01 Axle Distanz 2700-M021-10-02 Distance Blech 2700-M021-10-03...
  • Page 108: Federring 101 605 / 500 076

    Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Schraube 101 661 / 500 164 Hexagonal screw 6-kt-Schraube 105 023 / 500 112 Hexagonal screw Federring 101 605 / 500 076 Spring ring Gleitmutter 502 323 Slide nut Linsenkopfschraube 505 112 Lens head screw Linsenkopfschraube 502 749...
  • Page 110 Grundpneumatik 2700-P001-00-00 Basic pneumatic Pos. Benennung Artikelnummer Stück Description Part number Amount Winkel 2700-P001-01-01 Angle Rollenhebelventil 500 825 Roller lever valve Steuerkurve 1014-50-01-07-00 Control curve Schalldämpfer 501 313 Silencer Zylinderschraube 504 866 Cylinder head screw U-Scheibe 101 595 / 500 088 Washer Selbstsichernde mutter 110 714 / 500 231...
  • Page 111 Pos. Benennung Description Artikelnummer Stück Part number Amount Steckverschraubung 502 679 Push-in fitting Kunststoffschlauch 503 611 Plastic tube Halterblech 2800 P099 1554 11 Holder plate Druckregelventil 503 810 Pressure regulator Spiralschlauch 506 658 Spiral plastic tubing Kupplungsstecker 506 489 Quick coupling plug Kupplungsstecker 506 701 Quick coupling plug...
  • Page 113 ANSCHLUSS ZUM MAGAZIN 2700-P011-00-00 Pot dispenser connection Pos. Benennung Artikelnummer Stück Description Part number Amount Träger 2700-P011-01-01 Carrier Kupplunghülse 501 075 Quick coupling socket Steckverschraubung 503 682 Push-in fitting Steckverschraubung 505 826 Push-in fitting Kupplungstecker 505 878 Quick coupling plug U-Scheibe 101 595 / 500 088 Washer...
  • Page 115 ANSCHLUSS ZUM MAGAZIN DOPPELT 2700-P012-00-00 Connection for double side pot dispenser Pos. Benennung Artikelnummer Stück Description Part number Amount Träger 2700-P012-01-01 Carrier Kupplungshülse 501 075 Quick coupling socket Steckverschraubung 503 682 Push-in fitting Kunststoffschlauch 503 610 Plastic tube Kunststoffschlauch 503 610 Plastic tube Kunststoffschlauch 503 610...
  • Page 117 ANSCHLUSS ZUM ÜBERGABE DOPPELT 2700-P022-00-00 Connection for pot transfer double Pos. Benennung Artikelnummer Stück Description Part number Amount Träger 2700-P011-01-01 Carrier Kupplungshülse 501 075 Quick coupling socket Steckverschraubung 503 682 Push-in fitting Steckverschraubung 505 826 Push-in fitting Kupplungsstecker 505 878 Quick coupling plug U-Scheibe 101 595 / 500 088...
  • Page 119 ANSCHLUSS ZUM LUFTAUSWERFER 2700-P031-00-00 Connection for air ejector Pos. Benennung Artikelnummer Stück Description Part number Amount Steckverbindung 505 908 Push-in connector Kunststoffschlauch 503 610 Plastic tube Steckverschraubung 503 684 Push-in fitting Magnetventil 503 685 Solenoid valve Blindstopfen 503 686 Blanking plug Steckverschraubung 506 092 Push-in fitting...
  • Page 120: Scheibe 101 617 / 500 350

    Pos. Benennung Artikelnummer Stück Description Part number Amount U-Scheibe 101 594 / 500 087 Washer Träger 2700-P011-01-01 Carrier Steckverschraubung 505 890 Push-in fitting Kupplungshülse 501 075 Quick coupling socket Kupplungsstecker 504 789 Quick coupling plug Drossel-Rückschlagventil 503 540 One-way flow control valve Magnetspule 503 374 Solenoid coil...
  • Page 122 ANSCHLUSS ZUM LUFTAUSWERFER DOPPELT 2700-P032-00-00 Connection for air ejector double Pos. Benennung Artikelnummer Stück Description Part number Amount Steckverbindung 505 908 Push-in connector Kunststoffschlauch 503 610 Plastic tube Steckverschraubung 503 684 Push-in fitting Magnetventil 503 685 Solenoid valve Blindstopfen 503 686 Blanking plug Steckverschraubung 506 092...
  • Page 123: Scheibe (Nur Bei Doppelt) 101 595 / 500 088

    Pos. Benennung Artikelnummer Stück Description Part number Amount Scheibe 101 617 / 500 350 Washer Zylinderschraube 503 687 Cylinder head screw U-Scheibe 101 594 / 500 087 Washer Magnetspule 503 374 Solenoid coil Drossel-Rückschlagventil 503 540 One-way flow control valve Träger 2700-P011-01-01 Carrier...
  • Page 124 TOPFHALTER 2700-Topfhalter POT HOLDER Pos. Benennung Artikelnummer Stück Stück Description Part number Amount Amount Einfach/Doppelt Vierfach Sigle/Double Quadruple Segment unten 2700-D051-01-00 Lower segment Segment oben 2700-D051-02-00 Upper segment Bock 2700-D051-03-03 Buck Halter 2700-D051-11-00 Bracket Schlitten 2700-D051-05-00 Gewindestange 2700-D051-06-00 Threaded bar Zylinder-Schraube 101 715 / 501 748 Cylinder head screw...
  • Page 125 Pos. Benennung Artikelnummer Stück Stück Description Part number Amount Amount Einfach/Doppelt Vierfach Sigle/Double Quadruple Profil 2700-D051-08-01 Profile Finger 2700-D011-01-00 Finger Finger 2700-D041-01-00 Finger Finger 2700-D011-02-00 Finger Gleitschiene 2700-D051-08-04 Slide Gleitschiene 2700-D051-08-02 Slide Miniraster 115 607 / 503 705 Mini indexing plunger Halter 2700-D011-03-00 Holder...
  • Page 126 Pos. Benennung Artikelnummer Stück Stück Description Part number Amount Amount Einfach/Doppelt Vierfach Sigle/Double Quadruple U-Scheibe 101 595 / 500 088 Washer Winkel 2700-D051-09-01 Angle Blech 2700-D051-09-06 Plate Gummi mit Einlage 2700-D051-09-05 Wadding 506 128 Klemmblech 2700-D051-09-03 Clamping plate Bock 2700-D051-03-02 Buck Tellerfeder 503 637...
  • Page 128 DÜNGERDOSIERER 2700-Z001-00-00 Fertilizer dispenser Pos. Benennung Artikelnummer Stück Description Part number Amount Befestigungsblech 2700-Z001-01-01 Mounting plate Fuß 2700-Z001-03-00 Foot Platte 2700-Z001-04-01 Plate Profil 1037-T001-01-01 Profile Behälterfuß 3030-Z099-1482-4 Container base Gewindestange 3030-Z099-1482-43 Threaded rod Leiste 3030-Z099-1482-11 Rail Schlitten 3030-Z099-1482-21 Sled Winkel 1036-02-01-03-01 Angle Lasche...
  • Page 129 Pos. Benennung Artikelnummer Stück Description Part number Amount Schraubdeckel 1036-02-01-06-02 Screw cap Verschlussdeckel 1036-02-01-08-00 Filler cap Drossel-Rückschlagventil 505 827 One-way flow control valve Steckverschraubung 504 786 Push-in fitting Abdeckplatte 502 216 Cover plate Auslaufstutzen 1036-02-01-07-01 Runtout connection Dosiereinsatz Nach Auftrag Dosing insert According to order Kunststoffschlauch...
  • Page 130 Pos. Benennung Artikelnummer Stück Description Part number Amount 6-kt-Schraube 105 034 / 500 166 Hexagonal screw Klemmhebel 500 307 Clamping lever 6-kt-Schraube 105 027 / 500 113 Hexagonal screw Linsenkopfschraube 112 567 / 500 321 Lens head screw...
  • Page 132 PALETTENHALTER 2700-Z002-00-00 Tray support Pos. Benennung Artikelnummer Stück Description Part number Amount Halter links 2700-Z002-01-00 Support left side Halter rechts 2700-Z002-02-00 Support right side Blech 2700-Z002-04-01 Sheet Rahmen 2700-Z002-05-00 Frame Halter 2700-Z002-07-00 Holder Halter 2700-Z002-06-00 Holder Profil 2700-Z002-03-03 Profile Verbindung 2700-Z002-08-00 Connection Tellerfeder...
  • Page 133 Pos. Benennung Artikelnummer Stück Description Part number Amount Flachrundschraube 101 686 / 500 108 Round head square neck screw Flachrundschraube 502 156 Round head square neck screw 6-kt-Mutter 101 688 / 500 222 Hexagon nut Abdeckplatte 502 085 Cover plate...
  • Page 135 PALETTENHALTER 2700-Z003-00-00 Tray support Pos. Benennung Artikelnummer Stück Description Part number Amount Halter links 2700-Z002-01-00 Support left side Halter rechts 2700-Z002-02-00 Support right side Blech 2700-Z003-04-01 Sheet Rahmen 2700-Z003-05-00 Frame Halter 2700-Z002-07-00 Holder Halter 2700-Z002-06-00 Holder Profil 2700-Z002-03-03 Profile Verbindung 2700-Z003-08-00 Connection Tellerfeder...
  • Page 136 Pos. Benennung Artikelnummer Stück Description Part number Amount Flachrundschraube 101 686 / 500 108 Round head square neck screw Flachrundschraube 502 156 Round head square neck screw 6-kt-Mutter 101 688 / 500 222 Hexagon nut Abdeckplatte 502 085 Cover plate...
  • Page 138: Circuit Diagrams For Electric And Pneumatic System

    10 Circuit diagrams for electric and pneumatic system...
  • Page 139: Guarantee

    11 Guarantee Horticultural machinery and special machinery We will accept liability for faults in the supplied goods and for any failure to provide features for the existence of which an express assurance had been given. In such a case we undertake –...
  • Page 140 You have chosen to purchase a product of true quality. We wish you every success with your product. We would be most grateful if you would recommend our products to others. Thank you Your MAYER-TEAM...

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