Related Manuals for envea M-Sens WR3
Summary of Contents for envea M-Sens WR3
- Page 1 OPERATING INSTRUCTIONS M-Sens WR3 ONLINE EXTENDED MOISTURE MEASUREMENT FOR SOLIDS ENVEA Process GmbH - Gutedelstraße 31 – 79418 Schliengen - GERMANY Tel.: +49 (0) 7635 827248-0 / info.process@envea.global / www.envea.global...
- Page 2 SolidFlow 2.0, Paddy, PicoFlow, MaxxFlow HTC, DensFlow, Sensor SpeedFlow 2.0, SlideControl 2.0, ProSens, M-Sens 2, M-Sens 3, M-Sens WR3, AirFlow P. SolidFlow If any data has been changed, the change will only be taken into account when you exit the complete menu structure and answer [Yes] when asked if you wish to save the changes.
- Page 3 1st start note 3. MSE 300-DR / -DR2 (NO SCREEN) Our dedicated software must be used to connect to the sensor evaluation unit. Select software language Right click on „Sprache/Language/ Langue“ and select desired language. Connect to sensor Select the correct COM port and connect to the device using the „read device“...
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Page 4: Table Of Contents
Commissioning ......... 16 Menu structure of M-Sens WR3 ....... 17 Operator interface . -
Page 5: System Overview
System overview A complete M-Sens WR3 unit consists of the following components: Flange (mounting in screw, hopper) • 1 to 3 sensors with 2 m connecting cable • Evaluation unit MSE 300 • Optional: C1-box for connecting of sensor and Evaluation unit •... - Page 6 The system can be equipped with up to three sensors. Different C-Boxes (C1, C3) are used accordingly. C3-Box Evaluation unit 1 (+ 24 V) 2 (GND) Sensor + 3 (A) Trimmer box 4 (B) Shield Sensor + Trimmer box Sensor + Trimmer box max.
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Page 7: Function
2. Function The M-Sens WR3 sensor functionality is based on precise high-frequency measurement and direct digitalization of measured values, where from results a high resolution. As the material surface and capillary moisture influences strongly its specific conductive capacity, the moisture can be measured exactly by a constant averaged bulk density. -
Page 8: Safety
3. Safety The measuring system M-Sens WR3 designed and built according the latest technology has been tested to be safe and was shipped in safe condition. Nevertheless persons or objects may be endangered by components of the system if these are operated in an inexpert manner. -
Page 9: Montage And Installation
• 4.3 Mounting of the sensor M-Sens WR3 is designed for continuous moisture measurement. Most important conditions for correct measurement is the right choice of the mounting place of the sensor. That is, when using chutes or conveyor belts, it is very important to have a almost even material height in front of the sensor window. - Page 10 APPLICATIONS - PRACTICAL EXAMPLES Installation in a screw • The installation of a moisture sensor in screw feeders proved to be very advantageous, since the material passes by the sensor window in even intervals and with relatively constant bulk density. 25,3 Moisture Screw feeder...
- Page 11 Another installation alternative is to mount a sensor at a bins outlet. Due to constant bulk density in case of a filled bin, the sensor finds an almost unchanging measuring field for monitoring the residual moisture. Thus, M-Sens WR3 avoids that too damp material reaches the next production level or arrives into the loading.
- Page 12 Moisture measurement in free fall pipe / slide • To be able to measure in free fall pipes or inclined pipes (chutes) with the M-Sens WR3, it is possible to gather material in front of the probe in the short term, for the duration the measurement, with a catching mechanism.
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Page 13: Mounting Of The Evaluation Unit
4.4 Mounting of the Evaluation unit The Evaluation unit can be installed at a maximum distance of 300 m from the sensor. A cable of type “Ölflex Classic 110 CY” is recommended. The cable should be four wired, twisted and shielded. - Page 14 113 mm 125 mm 50 mm max. max. 13 mm 13 mm Fig. 8: Field housing for the C1-Box 175 mm 35 mm 35 mm 35 mm 163 mm max. max. max. max. 13 mm 13 mm 13 mm 13 mm Fig.
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Page 15: Electrical Connection
Electrical connection DIN Rail housing Fig. 10: Electrical connection of the MSE 300-DR... -
Page 16: Field Housing Terminal Layout
5.2 Field housing terminal layout Fig. 11: Electrical connection Evaluation unit Terminal No. Connection Power supply connection L / +24 V Input power supply 230 V / 50 Hz, 110 V / 60 Hz (optional 24 V DC) N / 0 V Input power supply 230 V / 50 Hz, 110 V / 60 Hz (optional 24 V DC) Earth Connections... -
Page 17: Terminal Layout C-Boxes
5.3 Terminal layout C-Boxes Evaluation unit Sensor 1 Sensor 2 Sensor 3 Fig. 12: Electrical connection for the C3-Box Sensor 1 Evaluation unit Cable gland M 20 x 1.5 Fig. 13: Electrical connection for the C1-Box... -
Page 18: Commissioning
6. Commissioning At the first commissioning of the M-Sens WR3 it is necessary to calibrate the sensor. Please consider: Correct connection between sensor, optional C1-box and MSE 300. • Correct installation of the sensor in respect to the wall thickness. -
Page 19: Menu Structure Of M-Sens Wr3
7. Menu structure of M-Sens WR3 This software is available for download on our website: https://www.envea.global/solutions/process-optimization/dahs-software/ The menu structure supports the user when adjusting the measuring range, the calibration, the measurement values and the choice of additional functions. In this connection, the numbering... - Page 20 Calibration Store the calibration curve. Calibration factor Input: 0.01 … 9.99 Factor for the subsequent adjustment of the actual measurement. All measurements are measured with this factor. Calibration filter s Input: 1 … 9999 Filter time for recording the raw value during calibration.
- Page 21 Alarm Setting for the alarm via the relay contacts. Alarm type Selection: The relay is activated when the measured None / Min / Max value exceeds the max. limit or undershoots the min. limit. Input: 0 … 999.9 Alarm value Limit value for monitoring Min.
- Page 22 Analog output Setting and calibrating the analog output. Lower limit Input: 0 … 22 mA Standard setting: 4 mA Upper limit Input: 0 … 22 mA Standard setting: 20 mA Alarm value Input: 0 … 22 mA Value to be output at pending alarm (Standard setting 2 mA) Alarm mode Selection:...
- Page 23 Analog output 2 Submenu 4.6.1 Calibration 4 mA Selection: Key functions can be used to set the Setting the output current current and equalise it to the receiver side 4.6.2 Calibration 20 mA Selection: Key functions can be used to set the Setting the output current current and equalise it to the receiver side Analog output 3...
- Page 24 Pulse output Passive signal for pulse cleaning. Function Selection: None: No pulse output NONE / CLEANING Cleaning: Option for actuation of a solenoid value for pneumatic air flushing. Pulse period Input: 1 s … 600 s Duration between two pulses Pulse length Input: 1 s …...
- Page 25 Current input Note: Only available on MSE 300-FH. Option for auto-correction by external current signal. The signal is not electrically isolated. If the connection is incorrect, the CPU of the Evaluation unit may be destroyed. An external, galvanic isolation by means of a current disconnector or similar must be provided.
- Page 26 (This function should only be used by trained personnel of ENVEA Process.) Average: Calibration by the average value from raw values: The throughput will be calculated with a common calibration table after forming the average from raw values.
- Page 27 Paddy / MaxxFlow HTC / on this basis and signals if necessary DensFlow / SlideControl / corresponding errors. M-Sens 2 / M-Sens 3 / Incorrect sensor selection leads to a refusal M-Sens WR3, AirFlow P to communicate. 7.3. Display Submenu 7.3.1...
- Page 28 Only according to instructions from personnel of ENVEA Process: If a detailed error analysis is necessary, a copy of all ModBus registers can be stored as a text file in the installation folder of the software by clicking on the sensor dump.
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Page 29: Operator Interface
8. Operator interface The Evaluation unit is a multi-sensor Evaluation unit. It is therefore strongly recommended to check before commissioning whether the correct sensor is selected in menu System. The operator interface differs depending on the system design: • DIN Rail housing without touchscreen, operation via PC software only •... -
Page 30: Display
The display is touch-sensitive. Available keys are displayed directly in context. When the measuring system is first started, a query is initiated to select the language and sensor. If no selection is made, the initialization disappears and the German language with a M-Sens WR3 sensor is selected. - Page 31 The [ I ] key can be used to call up an information Sensor status window, in which the raw value, temperature and Temp Raw value Stat status of the sensors can be checked. 63.0 0.000123 63.0 0.000213 If any data has been changed, the change will only be taken into account when you exit the complete menu Save changes? structure and answer [ Yes ] when asked if you wish...
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Page 32: Pc Interface
Upon delivery, the communication parameters are set to: 8.3.1 ModBus address 1 8.3.2 Baud rate 9600, 8, E,1 An RS 485 to USB adapter can be purchased from ENVEA Process. ✔ For the USB connection to the DIN Rail version is a standard USB-A-B cable included. - Page 33 The edited data is transmitted to the Evaluation unit via “Device program”. Critical data concerning the ModBus communication and the calibration must be confirmed before the parameters are transmitted to the Evaluation unit: ✔ If, when saving the parameters in the Evaluation unit, the system calibration data is changed, this action must be confirmed by checking “Overwrite calibration”.
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Page 34: Wiring Example
In case of a defect during the warranty period, defective components are repaired or are replaced free of charge. Replaced parts turn into the property of ENVEA Process. If desired by the costumer that the parts should be repaired or replaced in its factory, then the costumer has to take over the costs for the ENVEA Process-service staff. -
Page 35: Troubleshooting
Assure right power supply. sensor. Increase hysteresis, check effects caused by external Relay flickering. Hysteresis too small. devices. Do not open, as otherwise the warranty claim expires! 13. Reliability For any questions concerning the sensor reliability (MTTF), please contact ENVEA Process. -
Page 36: Technical Data
Data backup Flash memory Pulse output Open Collector - Max. 30 V, 20 mA ENVEA Process GmbH Gutedelstraße 31 · 79418 Schliengen (Germany) Fon +49 7635 827248-0 · Fax +49 7635 827248-48 · www.envea.global PART OF THE ENVEA GROUP EN 29/08/2022...
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