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PSS FRISTGARD FOLDABLE CONE Replacement Instructions Manual

Hinge and band replacement

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HINGE AND BAND REPLACEMENT INSTRUCTIONS
CONTACT:
Call 800.662.6338 to speak with a Customer Service Representative.
HOURS:
8 AM to 5 PM (E.T.)
Monday through Friday

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Summary of Contents for PSS FRISTGARD FOLDABLE CONE

  • Page 1 HINGE AND BAND REPLACEMENT INSTRUCTIONS CONTACT: Call 800.662.6338 to speak with a Customer Service Representative. HOURS: 8 AM to 5 PM (E.T.) Monday through Friday...
  • Page 2 BOARDWALK ASSEMBLY INSTRUCTIONS TABLE OF CONTENTS PAGE PAGE NYLON PIN HINGE COMPONENT REMOVAL REPLACEMENT PAGE PAGE BAND NYLON PIN REPLACEMENT REPLACEMENT FIRSTGARD ™ REPAIR KIT COMPONENTS Band - Quantity 1 Weld Nut - Quantity 1 Hinge Component (Center) - Quantity 2 10-24 Nylon Lock Nut - Quantity 6 Hinge Component (Offset) - Quantity 4 Roll Pin - Quantity 2...
  • Page 3 FIRSTGARD NYLON PIN REMOVAL ™ NYLON PIN REMOVAL PARTS NEEDED FOR NYLON PIN REMOVAL Part C. Part A. Part B. FirstGard Nylon Pin Weld Nut Quantity - 1 Quantity - 1 Quantity - 1 TOOLS REQUIRED - NEEDLE-NOSE PLIERS STEP 1 Place FirstGard (A) on table folded FirstGard Hinge and Band Replacement Instructions...
  • Page 4 FIRSTGARD NYLON PIN REMOVAL ™ STEP 2 Using needle-nose pliers, squeeze the barbs on the nylon pin (C). STEP 3 Use the weld nut (B) on the top of the nylon pin (C) to pull the pin out. If the pin is in one piece and the barbs can still function, the nylon pin is still usable.
  • Page 5 FIRSTGARD PIN REPLACEMENT ™ PIN REPLACEMENT PARTS NEEDED FOR FIRSTGARD HINGE REPLACEMENT Part A. Part B. Part C. FirstGard Cone Panels Weld Nut Nylon Pin Quantity - 1 Quantity - 1 Quantity - 1 TOOLS REQUIRED - 7/16” WRENCH, PLIERS STEP 1 STEP 2 With the nylon pin (C) out, finger-tighten the weld nut (B) on top of...
  • Page 6 FIRSTGARD PIN REPLACEMENT ™ STEP 3 Hinge Cavities Round barrel Align the round barrel holes on the hinge components. STEP 4 Insert the nylon pin (C) into the barrel of the hinge. The weld nut (B) should be on the top of the cone and the barbs of the nylon pin should point towards the bottom.
  • Page 7 FIRSTGARD HINGE REPLACEMENT ™ HINGE COMPONENT REPLACEMENT PARTS NEEDED FOR FIRSTGARD HINGE REPLACEMENT Part A. Part B. Part C. Part D. Part E. Part F. Part G. FirstGard Cone Panels Weld Nut Nylon Pin Hinge Components Hinge Components Screw Quantity - 1 Quantity - 1 Quantity - 1 Panels A1 &...
  • Page 8 FIRSTGARD HINGE REPLACEMENT ™ STEP 2 STEP 3 Assess which panel has a broken hinge component (D & E) Note: Using a philips-head screwdriver, remove the metal screw and It is crucial that the orientation and slot location of the component nut (F and G) from the broken hinge component (D).
  • Page 9 FIRSTGARD HINGE REPLACEMENT ™ STEP 5 STEP 6 A1. / Place a nut (G) into the recess in the hinge component (D). Slide the new hinge component (D) onto the FirstGard panel (A1 Place a screw (F) into the opposite side of the hole of the or A3) in the same location and orientation it was removed.
  • Page 10 FIRSTGARD HINGE REPLACEMENT ™ STEP 9 STEP 10 Replace due to missing barb Replace due to broken pin Usable Lower the disconnected panel (A2) between the two banded Assess if the current nylon pin (C) is intact. If the barbs or pin are panels (A1 and A3) and close all of the panels together.
  • Page 11 FIRSTGARD BAND REPLACEMENT ™ BAND REPLACEMENT PARTS NEEDED FOR FIRSTGARD HINGE REPLACEMENT Part A. Part B. Part C. Part H. Part I. FirstGard Cone Panels Weld Nut Nylon Pin Band Roll Pin Quantity - 1 Quantity - 1 Quantity - 1 Quantity - 1 Quantity - 2 TOOLS REQUIRED - FLAT BLADE SCREWRIVER, 7/16”...
  • Page 12 FIRSTGARD BAND REPLACEMENT ™ STEP 2 STEP 3 Position the two banded FirstGard panels (A1 and A3) so that the Using a small flat blade screwdriver, push the roll pin (I) through band (H) is facing upward and the hinge components are facing the back of the panel.
  • Page 13 FIRSTGARD BAND REPLACEMENT ™ STEP 5 STEP 6 Be sure that both roll pins are removed before this step. Hold the Insert a roll pin (I) into one side of the band (H). Press the roll pin FirstGard panels (A1 and A3) together with the barrels of the hing- into its pocket.
  • Page 14 FIRSTGARD BAND REPLACEMENT ™ STEP 9 STEP 10 Replace due to missing barb Replace due to broken pin Usable Lower the disconnected panel (A2) between the two banded Assess if the current nylon pin (C) is intact. If the barbs or pin are panels (A1 and A3) and close all of the panels together.
  • Page 15 Call 800.662.6338 to speak with a Customer Service Representative. HOURS: Follow us on: 8 AM to 5 PM (E.T.) Monday through Friday We are a proud member of: 2444 Baldwin Road, Cleveland, OH 44104 800.662.6338 PSS-Innovations.com Copyright © 2022 11/22...