Genuine Scooter Company RATTLER 200i Owner's Manual
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Genuine Scooter Company RATTLER 200i Owner's Manual

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Summary of Contents for Genuine Scooter Company RATTLER 200i

  • Page 1 Owner’s Manual...

  • Page 2: Notice

    This owner's manual contains important safety, operational and maintenance information. Any person operating or riding as a passenger on your scooter should carefully read and fully understand the entire contents of this manual prior to riding the vehicle. For your safety, follow all safety warnings contained within the owner's manual and the labels applied to your scooter.

  • Page 3: Introduction

    The first 500 miles are the most important in the life of your scooter. Proper break-in during this time will ensure maximum life. Please refer to the break-in section for specific break-in procedures prior to riding. You should always use original Genuine Scooter Company OEM parts for all maintenance and repairs as they have been designed specifically for your vehicle.

  • Page 4: Table Of Contents

    Table of Contents PRE-RIDE INSPECTION (CONTINUED) NOTICE................Throttle Inspection and Adjustment........INTRODUCTION............Engine Oil Type, Level Check, and Fill ......... TABLE OF CONTENTS..........Tire Inspection and Pressure Adjustment......VEHICLE SAFETY Cable Inspection and Lubrication......... Accessories, Modification, Noise Regulation...... Vehicle Center and Side Stand, Assembly Check....Loading, Maintenance, Pre-ride Inspection .......

  • Page 5: Vehicle Safety

    Do not operating conditions. install any part or component where the principle effect is to Genuine Scooter Company approved accessories such as bypass, defeat, or render inoperative any device or element Prima brand have been designed for and approved by of design installed on or in a motor vehicle or motor vehicle Genuine for use on your scooter.

  • Page 6: Loading, Maintenance, Pre-Ride Inspection

    Vehicle Safety Properly Load Your Scooter Carbon Monoxide Gas You and any passengers The exhaust gasses from this vehicle contain carbon should utilize the monoxide, a colorless, odorless, and highly toxic gas. floorboard and footrests for An enclosed area such as a garage can quickly fill up with your feet.

  • Page 7: Safe Riding

    Safe Riding Your scooter can provide many years of riding enjoyment. You must take responsibility for your own safety and the safety of others. There are many steps you can take to protect yourself and others while riding. Here are some very important safety precautions: Wear a Helmet Rider safety begins with quality head protection.

  • Page 8: Identification Numbers

    Identification Numbers Vehicle Identification Number ( VIN ) is located on the VIN plate ( 1 ) or inside the inner front cover ( 2 ). Record your Vehicle Identification Number: The Engine Serial Number (ESN) is located on the rear left side of the engine (3). Record your Engine Serial Number: _________________________________________...

  • Page 9: Vehicle Layout

    Vehicle Layout Ignition Switch Operation Insert the ignition key and select ON ( 1 ), OFF ( 2 ), or Lock ( 3 ). Insert the hexagonal key to control the anti-theft ignition cover ( 4 ). 1. Turn key to ON position ( 1 ) to operate the vehicle. In this position, the key cannot be removed.

  • Page 10: Dashboard

    Vehicle Layout Dashboard 1. Right Directional Indicator Illuminates green when turn signal button is pressed to the left or right and signal is on. Check Engine Indicator Illuminates orange if there is an engine problem. High Beam Indicator Illuminates blue when high beam switch is selected. 4.

  • Page 11: Dashboard And Clock

    Vehicle Layout Odometer / Trip Odometer Selection Trip Odometer Reset To change between odometer and trip odometer: While the trip odometer is visible: 1. Click the right button (R) to select odometer or trip 1. Click the left button (L) to select trip odometer. odometer.
  • Page 12 Vehicle Layout Miles / Kilometers Unit Selection Clock set 1. Switch the odometer to display total mileage and hold There are two options for unit selection: the left button for a few seconds to initiate the clock 1. Distance measured in miles and speed measured in setting feature.

  • Page 13: Handlebar Controls

    Vehicle Layout Handlebar Controls Headlight Switch Left Handlebar Controls Right Handlebar Controls Press up for HIGH Beam. Press down for LOW Beam. 2. Turn Signal Switch Press switch left to signal a LEFT turn. Press switch right to signal a RIGHT turn. Press center button to turn indicator OFF.

  • Page 14: Front And Rear Brake Controls

    Vehicle Layout Front & Rear Brake Controls Extend your fingers over the brake lever. Pull lever toward the grip to actuate brake. The brake lever will slow the vehicle with firm pressure. REAR BRAKE LEVER FRONT BRAKE LEVER...

  • Page 15: Bag Hook, Seat Lock

    Vehicle Layout Seat Lock Bag Hook To access the under-seat storage area, insert key into A bag hook is located on the inner front side of the the ignition and from the “OFF” position, press the key leg shield. Ensure all bags and other cargo are inward toward the front tire while simultaneously properly secured to prevent spillage and turning the key counterclockwise.

  • Page 16: Primary Storage, Side Stand And Center Stand

    Vehicle Layout Primary Storage Side Stand and Center Stand The primary storage compartment is located under the The side stand is seat. located near the undercarriage. It is The maximum storage load capacity is 20 lbs. important that the stand The storage compartment can become very hot when is resting on firm ground the ambient temperature is high, and the engine has...

  • Page 17: Fuel Fill, Usb Charging

    Vehicle Layout Fuel Fill USB Charging The fuel tank fill location is under the seat. Your scooter is equipped with a USB Charging Port located on the front inner cover. Remove protective Insert key into ignition switch. From the OFF position, cover to expose USB charging port.

  • Page 18: Pre-Ride Inspection

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. This is a checklist. Detailed procedures are in the pages that follow. ITEM PROCEDURE Check the brake function, clearance, brake-fluid level, inspect for fluid leaks, if necessary, add DOT 4 or higher brake fluid. Check brake lever free-play and adjust if necessary. Check brake FRONT BRAKE pad wear.

  • Page 19: Front Brake Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Front Brake Front Brake lever free-play: 10 - 20mm If the brake lever has no free-play or is too loose, there is a The front brake is a hydraulic disk type. Inspect the brake potential brake system fault.

  • Page 20: Rear Brake Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Front Brake Disc and Pads Rear Brake Inspect the brake disc for wear, glazing and/or warping. The rear brake is a hydraulic disk type. Inspect the brake Inspect the brake pads to ensure the pad thickness is not system prior to each ride.
  • Page 21 Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Rear Brake Disc and Pads Rear Brake Fluid Check all joints along the brake hose for any fluid Inspect the brake disc for wear, glazing and/or warping. leaking from the joint or the brake cylinder. Leakage Inspect the brake pads to ensure the pad thickness is has occurred if you see wet or oxidized fluid sludge.

  • Page 22: Throttle Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Throttle Throttle Adjustment Check the throttle cable for ease of movement by turning Slide the protective rubber cover ( 1 ) to expose the throttle the twist grip from fully close to fully open. adjustment screw.

  • Page 23: Engine Oil Type, Level Check, And Fill

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Engine Oil Check Engine Oil Genuine Motor Oil is the oil brand recommended by Start engine and run for 1 minute prior to checking oil level. Genuine Scooters. Your scooter operates under intense The engine oil fill access is located near the lower right side of the vehicle.

  • Page 24: Tire Inspection And Pressure Adjustment

    Inspect the tire for foreign material such as nails, screws, glass, or other objects that may have become lodged in the tire. Visit a Genuine Scooter Company dealer for tire replacement if necessary.

  • Page 25: Cable Inspection And Lubrication

    If you notice any unusual vibration, shake or other indication that a problem may exist, have Grease your vehicle towed to a Genuine Scooter Company dealer for inspection and resolution. Cable Lubricant Center Stand and Side Stand...

  • Page 26: Fuel, Lighting, Switches, And Loading

    Pre-Ride Inspection Fuel System Lighting Lighting is a very important safety feature that helps you Check your fuel level prior to each ride. navigate at night and communicate your actions with other drivers. Properly functioning lighting can make you more Fuel Tank capacity: 5.9 liters visible to other drivers, reducing the possibility of an Fuel specification: Unleaded 91 octane or higher...

  • Page 27: Operation

    Operation Vehicle Operation Vehicle Start using Electric-Start Method Before starting your vehicle, you should be familiar with Ensure the kill switch is in the RUN position. all operations and functions of this vehicle. You should Insert the key into the Ignition Switch and turn to ON. have completed the pre-ride inspection, and you should be wearing safety gear.

  • Page 28: Engine Run-In, Engine Life

    Operation Initial Engine Run-In Engine Life When your engine is new or when you have installed Your engine life is highly dependent upon how you operate new engine components, it is very important to follow and maintain your vehicle. this run-in procedure. During this period, each part within the engine will obtain proper operating tolerances.

  • Page 29: Engine Warm-Up, Riding, Throttle

    Operation Engine Warm-Up Hold the rear brake lever and push the vehicle forward off the center stand. After engine start, allow the engine to come up to operating temperature by idling the engine for at least 1 minute and then using mild acceleration during the first 3 minutes of operation.

  • Page 30: Braking

    Operation Braking The left-hand brake lever actuates the rear brake. You should always be prepared to use your brakes. Unexpected behavior of fellow motorists, road debris, animals and other obstacles can arise without notice. Becoming familiar with and actively covering your brakes while riding can drastically reduce braking distances and improve safety.

  • Page 31: Engine Stop, Parking

    Operation Engine Stop Parking To stop the engine, turn ignition key to OFF. (3) Park your vehicle with the exhaust facing away from any Remove the key. pedestrian traffic. Place vehicle on the center stand whenever possible for the most stability. If possible, park in front of larger vehicles so they can visibly see your parked vehicle.

  • Page 32: Periodic Maintenance

    Periodic Maintenance Periodic Maintenance and Repair Periodic Maintenance Table To ensure safe and effective performance of your The following two pages contain a periodic maintenance vehicle, please check, adjust, and lubricate your table. Please review this thoroughly and follow all vehicle periodically.

  • Page 33: Periodic Maintenance Table

    Periodic Maintenance I = Inspection recommended, not required E = Mandatory Examination, Adjust/ Replace as necessary R = Mandatory Replacement C = Clean or Replace if necessary L = Lubrication Component Before 1st service Every 4000 km Every 8000 km Every 12,000 km Assembly each...

  • Page 34: Periodic Maintenance Table Continued

    Periodic Maintenance I = Inspection recommended, not required E = Mandatory Examination, Adjust/ Replace as necessary R = Mandatory Replacement C = Clean or Replace if necessary L = Lubrication Component Before 1st service Every 4000 km Every 8000 km Every 12,000 km Assembly each trip...

  • Page 35: Air Cleaner, Gear Oil, Transmission

    Periodic Maintenance Air Cleaner and Air Filter 1. Remove screws from air cleaner cover. ( 1 ) 2. Clean housing of dirt and debris with a clean cloth. 3. Inspect gasket for integrity. 4. Inspect air filter and replace if dirty or maintenance interval has been reached. 5.

  • Page 36: Spark Plug, Brake Check

    Ask your Genuine Scooter Company dealer for If pad thickness is less than assistance. 2mm, replace the brake pads.

  • Page 37: Brake Fluid, Suspension

    If the suspension functions are not smooth or any component is damaged, immediately contact your 4. If any problems are noticed with the fluid color, authorized Genuine Scooter Company dealer for service. volume, leaking or any other problem with the brake system, have your Genuine Scooter CAUTION Company dealer inspect immediately.

  • Page 38: Fuses, Battery, Battery Maintenance

    Use the manual start option to start your vehicle. Genuine Scooter Company dealer for service. CAUTION Charge the vehicle's battery and fully disconnect the battery Do not use fuses that are out of specification from the vehicle for long term storage such as winter.

  • Page 39: Storage Guide

    Storage Guide Storage It is important to take the proper steps for storage of the oil. Reinstall the spark plug back into the cylinder. your scooter to reduce the effects of deterioration Use a clean cloth and avoid any material from entering during extended non-use period of times.

  • Page 40: Maintenance Record

    Maintenance Record Maintenance Actual Maintenance Dealer Actual Dealer Date Date Plan Mileage Mileage Signature Plan Mileage Mileage Signature...

  • Page 41: Technical Data

    Technical Data Engine Chassis Type Length 1835 mm / 72 in 168.9cc Displacement Width 680 mm / 27 in 61 mm Bore Height 1095 mm / 43 in 57.8 mm Stroke Wheelbase 1310 mm / 52 in 9.8:1 Compression Ratio Curb Weight 116 kg / 256 lb Forced Air...

  • Page 42: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or Genuine Scooter Company. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go http://www.safercar.gov...
  • Page 43 GENUINESCOOTERS. COM 2700 W Grand Ave. Chicago, IL USA...

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