Genuine Scooter Company Roughhouse R50 Owner's Manual
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Genuine Scooter Company Roughhouse R50 Owner's Manual

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Summary of Contents for Genuine Scooter Company Roughhouse R50

  • Page 2: Notice

    Notice This owner's manual contains important safety, operational and maintenance information. Any person operating or riding as a passenger on your scooter should carefully read and fully understand the entire contents of this manual prior to riding the vehicle. For your safety, follow all safety warnings contained within the owner's manual and the labels applied to your scooter.

  • Page 3: Introduction

    GENUINE MOTOR OIL is the official lubricant of Genuine Scooter Company. All GENUINE MOTOR OILS have been tested and approved for use in your scooter by Genuine Scooter Company. Be aware that the use of lubricants not approved by Genuine for use in your vehicle can lead to damage to your scooter and may void any warranty.

  • Page 4: Table Of Contents

    Table of Contents PRE-RIDE INSPECTION (CONTINUED) NOTICE..............1 Throttle Inspection and Adjustment......INTRODUCTION............2 Engine Oil Type, Level Check, and Fill ....TABLE OF CONTENTS..........3 Tire Inspection and Pressure Adjustment....VEHICLE SAFETY Cable Inspection and Lubrication......Accessories, Modification, Noise Regulation..... 4 Vehicle Center and Side Stand, Assembly Check..

  • Page 5: Vehicle Safety

    Vehicle Safety Accessories Modification The addition of unsuitable accessories can Modification of your scooter or removal of original result in unsafe operating conditions. equipment may render the vehicle unsafe or illegal. Obey all applicable equipment laws and regulations. Only use Genuine approved accessories, such as Prima brand, accessories that have been approved by Genuine for this have been designed for and approved by Genuine for...

  • Page 6: Loading, Maintenance, Pre-Ride Inspection

    Vehicle Safety Properly Load Your Scooter Carbon Monoxide Gas You and any passengers should utilize the floorboard and The engine exhaust from this vehicle contains carbon footrests for your feet. Do not exceed the load limits of the monoxide, a colorless, odorless, and highly toxic gas. vehicle.

  • Page 7: Safe Riding

    Safe Riding Your scooter can provide many years of riding enjoyment. You must take responsibility for your own safety and the safety of others. There are many steps you can take to protect yourself and others while riding. Here are some very important safety precautions: Wear a helmet Rider safety begins with quality head protection.

  • Page 8: Identification Numbers

    Identification Numbers Vehicle Identification Number (VIN) is located on the VIN plate or inside the inner front cover. Record your Vehicle Identification Number: ___________________________________________________________ Engine Serial Number (ESN) is located on the back of the engine. _________________________ Record your Engine Serial Number:...

  • Page 9: Vehicle Layout

    Vehicle Layout USB Charging Your vehicle is equipped with a USB charging port as shown in the photo to the right. Do not charge devices when the engine is not running as this will deplete the battery over time. Do not allow water to enter into the charging port as this may damage the device.

  • Page 10: Dashboard

    Vehicle Layout Dashboard 1. Directional Indicator - Light will illuminate green when turn signal button is pressed to the left or right. 2. High Beam Indicator - Light will illuminate blue when high beam switch is pressed upward. 3. Low Oil Warning Indicator - Light will illuminate red when oil level is low.

  • Page 11: Handlebar Controls

    Vehicle Layout Handlebar Controls 1. Headlight Select for HIGH Beam Select for LOW Beam 2. Turn Signal Press to signal a LEFT turn. Press to signal a RIGHT turn. Press middle to turn signal indicator OFF. 3. Horn Button Press to sound the HORN.

  • Page 12: Front And Rear Brake Controls

    Vehicle Layout Front & Rear Brake Controls - Extend your fingers over the brake lever. - Pull lever toward the grip to actuate brake. - The brake lever should slow the vehicle with firm pressure. REAR BRAKE LEVER FRONT BRAKE LEVER WARNING The brake lever should not touch the handlebar.

  • Page 13: Kick Start, Seat Lock

    Vehicle Layout Seat Lock Kick Start The kick start lever can be used to start your engine as an To access the under-seat storage area, insert key into the alternative to the electric-start option. key fob on the left rear body panel and turn clockwise. The seat will release from it's latch.

  • Page 14: Storage, Bag Hook

    Vehicle Layout Storage Bag Hook A bag hook is located on the inner front side of the leg Storage is located under the seat. shield. Ensure all bags and other cargo are properly 1. The maximum loading capacity is 2.5 lbs. secured to prevent spillage and subsequently a potential hazard for other motorists.

  • Page 15: Helmet Lock, Fuel Fill

    Vehicle Layout Fuel Fill Helmet Lock The helmet lock is located on either side of the seat hinge The fuel cap is located under the seat. Open the fuel area. Locate the two posts to either side of the seat hinge. cap by turning the cap counter-clockwise.

  • Page 16: Pre-Ride Inspection

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. This is a checklist. More detailed procedures are given in the pages that follow. ITEM PROCEDURE Check the brake function, clearance, brake-fluid level, inspect for fluid leaks, if necessary, add DOT 4 or higher brake fluid.

  • Page 17: Front Brake Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Front Brake lever free-play：10 – 20mm Front Brake If the brake lever has no free-play or is too loose, there is a potential brake system fault. The front brake is a hydraulic disk type. Inspect brake system thoroughly.

  • Page 18: Rear Brake Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Rear Brake Free-Play Pull the brake lever lightly until you feel tension, then check Front Brake Disc the lever free-play. Inspect the brake disc for wear. Inspect the brake pads to ensure the pad thickness is not beyond the wear limit.

  • Page 19: Throttle Inspection And Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Throttle Check the throttle cable for ease of movement by turning the Rear Brake Wear twist grip from fully closed to fully open. There is a wear indicator installed on the brake actuator shaft. Move the handlebar left to right to ensure throttle is not When the opening on the indicator lines up with the triangle on applied when bars turn.

  • Page 20: Engine Oil Type, Level Check, And Fill

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Engine Oil Fill Engine Oil - The engine oil fill access door is located near the fuel cap Genuine Motor Oil is the oil brand recommended by Genuine under the seat. Remove the cap and fill oil tank with JASO Scooters.

  • Page 21: Tire Inspection And Pressure Adjustment

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Tire Pressure Tires Perform a physical inspection of both the front and rear tire. Perform tire pressure checks while the tires are cold: - Remove the valve caps. Inspect the tread depth to gauge tire wear. Locate the - Check the tire pressure.

  • Page 22: Cable Inspection And Lubrication

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Assembly Cables Check all assemblies to ensure they are fastened Check all cables for integrity, connection and lubrication. If any tightly. This includes both a visual and physical fraying or other cable damage is observed, replace cable inspection.

  • Page 23: Fuel, Lighting, Switches, And Loading

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Lighting Fuel System Lighting is a very important safety feature that helps you Check your fuel level prior to each ride. navigate at night and communicate your actions with other drivers.

  • Page 24: Operation

    Operation Vehicle Operation Vehicle Start Using Kick-Start Method Before starting your vehicle, you should be familiar with all 1) Place vehicle on the center stand. operations and functions of this vehicle. You should have completed the pre-ride inspection, and you should be 2) Ensure the kill switch is in the RUN position.

  • Page 25: Engine Run-In, Engine Life

    Operation Engine Life Initial Engine Run-In When your engine is new or when you have installed new Your engine life is highly dependent upon how you operate and maintain your vehicle. engine components, it is very important to follow this run-in procedure.

  • Page 26: Engine Warm-Up, Riding, Throttle

    Operation Hold the rear brake lever and push the vehicle forward off Engine Warm-Up After engine start, allow the engine to come up to operating of the center stand. temperature by idling the engine for at least 1 minute and then using mild acceleration during the first 3 minutes of operation.

  • Page 27: Braking

    Operation The left-hand brake lever actuates the rear brake. Braking You should be prepared to use your brakes at all times. Unexpected behavior of fellow motorists, road debris, animals and other obstacles can arise without notice. Becoming familiar with and actively covering your brakes while riding can drastically reduce braking distances and improve safety.

  • Page 28: Engine Stop, Parking

    Operation Consider the firmness of the parking surface and any Engine Stop incline that may cause your vehicle to fall over. To stop the engine, turn ignition key to OFF. Remove the key. It is not recommended to use the kill switch for normal engine stops.

  • Page 29: Periodic Maintenance

    Periodic Maintenance Periodic Maintenance and Repair Periodic Maintenance Table To ensure safe and effective performance of your The following two pages contain a periodic maintenance table. vehicle, please check, adjust and lubricate your vehicle Please review this thoroughly and follow all maintenance periodically.

  • Page 30: Periodic Maintenance Table

    Periodic Maintenance Table Months / Distance (miles) 1 mo / 3 mo / 6 mo / 9 mo / 12 mo / 15 mo / 18 mo / Item Action 1,875 3,750 5,625 7,500 9,375 11,250 miles miles miles miles miles miles miles...

  • Page 31: Periodic Maintenance Table Continued

    Periodic Maintenance Table Months / Distance (miles) Item Action 1 mo / 3 mo / 6 mo / 9 mo / 12 mo / 15 mo / 18 mo / 1,875 3,750 5,625 7,500 9,375 11,250 miles miles miles miles miles miles miles...

  • Page 32: Air Cleaner, Gear Oil, Transmission

    Periodic Maintenance Air Cleaner and Air Filter - Remove screws from air cleaner cover. - Clean housing of dirt and debris with a clean cloth. - Inspect gasket for integrity. - Inspect air filter and replace if dirty or maintenance interval has been reached.

  • Page 33: Spark Plug, Front Brake

    Periodic Maintenance Spark Plug Front Brake Check The spark plug is one of the most important parts of the Actuate the front brake for inspection. Observe the engine and it is easy to inspect. grooves in the pads. If the groove is gone or nearly gone, your brake pads need to be replaced.

  • Page 34: Brake Fluid, Suspension

    Periodic Maintenance Brake Fluid Check Suspension Insufficient brake fluid will allow air into the brake system Suspension is very important in vehicle stability. and may cause the brake system to fail. Please check Malfunctioning suspension can cause your vehicle to the brake fluid level regularly and refill it if necessary.

  • Page 35: Fuses, Battery

    Periodic Maintenance Fuse Replacement Battery Maintenance 1. The main fuse is located next to the battery inside the A trickle / maintenance charger is highly recommended if you floorboard section. do not use your vehicle on a daily basis. The battery will deplete over time if the vehicle is not run on a regular basis.

  • Page 36: Maintenance Record

    Periodic Maintenance Record Warranty coverage is contingent upon proper maintenance of your vehicle. Please record all maintenance performed on your vehicle. Always ensure that you use Genuine recommended parts, accessories and fluids. Maintenance Maintenance Actual Actual Dealer Dealer Date Date Mileage Plan Mileage Signature...

  • Page 37: Technical Data

    Technical Data Engine Chassis Single Cylinder 2-stroke gas engine Type Length 1803 mm / 71 in 49cc Displacement Width 635 mm / 25 in 40 mm Bore Height 1118 mm / 44 in 39.2 mm Stroke Wheelbase 1173 mm / 46.2 in 6.8:1 Compression Ratio Curb Weight...

  • Page 38: Reporting Safety Defects

    Warranty Information Your vehicle is covered by a Manufacturer’s Limited Warranty and an EPA Emissions Related Components Warranty. If you purchased your vehicle in the state of California, you are also covered by a California Emission Control System Warranty. Detailed warranty information can be found in your warranty booklet provided separately from this manual. Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Genuine...

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