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TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc.
Website:
www.rugbymfg.com
E-mail:
sales@rugbymfg.com
Phone: 1-800-869-9162
MODEL LR-416B, LR-165A,
INSTALLATION AND
OPERATION MANUAL
Hoist Serial #:
Pump Installation and
Operation Manual #:
In Service Date:
Dealer:
Address:
City, State ZIP:
Dealer Phone Number:
Use this manual ONLY if installing or operating a model LR-416B, LR-165A, or LR-25B hoist. This manual
should be kept in the glove compartment of the truck for reference when needed.
Original Revision: December 19, 2006
Current Revision: E March 17, 2008
& LR-25B HOIST
To Be Filled In By Installer
036257
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Related Manuals for TBEI Rugby LR-416B
Summary of Contents for TBEI Rugby LR-416B
- Page 1 TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc. Website: www.rugbymfg.com E-mail: sales@rugbymfg.com 036257 Phone: 1-800-869-9162 MODEL LR-416B, LR-165A, & LR-25B HOIST INSTALLATION AND OPERATION MANUAL To Be Filled In By Installer Hoist Serial #: Pump Installation and Operation Manual #: In Service Date: Dealer: Address: City, State ZIP:...
- Page 2 All TBEI-Rugby's liability and warranty for a given hoist will be voided, if it is determined by TBEI- Rugby, that substituted hydraulic components were incompatible with those supplied by TBEI-Rugby.
- Page 3 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 3 of 22 "WARNINGS" WARNING: Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death. Always read and understand fully all installation and operation manuals before installing or operating this equipment.
- Page 4 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 4 of 22 TABLE A LR-416B APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 8’ 12” 7.2 TONS 9’...
- Page 5 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 5 of 22 TABLE A LR-165A APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 8’ 12” 11.8 TONS 10.7 TONS 9’...
- Page 6 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 6 of 22 TABLE A LR-25B APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 10’ 12” 11.6 TONS 10.5 TONS 12’...
- Page 7 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 7 of 22 "INSTALLATION INSTRUCTIONS" Mark the location for the rear hinge. This location should be immediately behind a truck cross member, approximately 32" behind the center of the rear axle on single axle trucks. Refer to Figure 1 for the specific hoist model you are installing.
- Page 8 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 8 of 22 The distance between the rear hinge shaft center and the saddle center is referred to as NOTE: the "M" dimension. In Figure 1, the "M" dimension for several dump angles are tabulated.
- Page 9 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 9 of 22 The hoist saddle must set directly on the truck frame. If rivet interference is NOTE: encountered, counter sink the rivet head into the hoist saddle. Position and secure the liner (sleeper) to the truck frame.
- Page 10 Place a complete operation manual in the glove compartment of the truck. This manual MUST BE available for reference by the operator when needed. WARNING: If the hydraulic system used to power this hoist was supplied by TBEI-Rugby, an operation manual will be included with the hydraulic components. The operation manual for this hydraulic system MUST BE supplied to the operator.
- Page 11 The following is a step by step procedure to determine how many body props are required for this application. The TBEI-Rugby Part Number 03 0700 body prop is to be used with this hoist. Determine if this is the body prop you have by referring to Figure 8.
- Page 12 If the body weights more than the amount listed, 2 body props will be required. Contact TBEI-Rugby to order another body prop. If the body weighs more than 2 times the amount listed, another type of body prop...
- Page 13 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 13 of 22 CHART 1 03 0700 BODY PROP CAPACITY Maximum Body Weight per Body Prop Distance Rear Hinge - Center of Gravity (X) 0-36 37-48 49-60 61-72 73-84...
- Page 14 Once the TBEI-Rugby hoist has been installed, raise the hoist up and temporarily block the body up. Position the prop assembly against the truck frame as illustrated in Figure 9.
- Page 15 WARNING: Missing or damaged decals can cause incorrect or unsafe operation of the hoist, which can cause accidents, which may cause serious injury or death. If any decals are missing or damaged, they must be replaced. To obtain replacement decals, contact your TBEI-Rugby dealer or call 1-701-776-5722 or 1-800-869- 9162.
- Page 16 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 16 of 22 "LUBRICATION" IMPORTANT: All grease fittings should be greased at least twice annually. Refer to Figure 12 for grease fitting locations. Failure to grease hoist will result in hoist failure. Hoist failure due to lack of grease is not covered by the warranty.
- Page 17 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 17 of 22 FIGURE 12B: LR-165A GREASE ZERK LOCATIONS 8 ZERKS TOTAL FIGURE 12C: LR-25B GREASE ZERK LOCATIONS 10 ZERKS TOTAL...
- Page 18 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 18 of 22 "OPERATION OF BODY PROP" WARNING: Being under a raised body can result in serious injury or death should the body unexpectedly descend. Never position yourself or allow others to position themselves under a loaded body.
- Page 19 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 19 of 22 "OPERATION OF HOIST AND PUMP" WARNING: Operating this hoist without first understanding the proper operation procedures can lead to serious injury or death. Always read and understand fully all operation manuals before using or operating this equipment.
- Page 20 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 20 of 22...
- Page 21 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 21 of 22...
- Page 22 Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual Stock No. 036257 Page 22 of 22 © 2006, 2007, 2008 TBEI-Rugby S:\acaddwg\MANUALS\P65\036257e.doc...