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TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc.
Website:
www.rugbymfg.com
E-mail:
sales@rugbymfg.com
Phone: 1-800-869-9162
INSTALLATION AND
OPERATION MANUAL
Hoist Serial #:
Pump Installation and
Operation Manual #:
In Service Date:
Dealer:
Address:
City, State ZIP:
Dealer Phone Number:
Use this manual ONLY if installing or operating a model LR-2066 or LR-2866A hoist. This manual should
be kept in the glove compartment of the truck for reference when needed.
Original Revision: March 1, 1996
Current Revision: G November 5, 2007
MODEL LR-2066 &
LR-2866A HOIST
To Be Filled In By Installer
03 5839
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Summary of Contents for TBEI Rugby LR-2066
- Page 1 TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc. Website: www.rugbymfg.com E-mail: sales@rugbymfg.com Phone: 1-800-869-9162 03 5839 MODEL LR-2066 & LR-2866A HOIST INSTALLATION AND OPERATION MANUAL To Be Filled In By Installer Hoist Serial #: Pump Installation and Operation Manual #: In Service Date: Dealer: Address: City, State ZIP:...
- Page 2 All TBEI-Rugby's liability and warranty for a given hoist will be voided, if it is determined by TBEI- Rugby, that substituted hydraulic components were incompatible with those supplied by TBEI-Rugby.
- Page 3 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 3 of 21 "WARNINGS" WARNING: Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death. Always read and understand fully all installation and operation manuals before installing or operating this equipment.
- Page 4 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual). IMPORTANT: Because of variations in applications, the data contained in this sheet is provided only as a general guide. IMPORTANT: NR stands for Not Recommended. Contact TBEI-Rugby Engineering before using in an application listed as NR.
- Page 5 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 5 of 21 TABLE A LR-2066 APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 12’ 24” 37.8 TONS 34.0 TONS 30.9 TONS 12’...
- Page 6 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 6 of 21 TABLE A LR-2866A APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 17’ 30” 36.0 TONS 32.2 TONS 29.2 TONS 17’...
- Page 7 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 7 of 21 "INSTALLATION INSTRUCTIONS" Mark the location for the rear hinge. This location should be immediately behind a truck cross member, approximately 45" behind the center of the trunion. Refer to Figure 1 and the charts for the specific hoist model you are installing.
- Page 8 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 8 of 21 Position the rear hinge angle in the notch cut in Step 2. The rear hinge angle is 38 1/16" wide and should be centered side to side in the notch as illustrated in Figure 3. Weld the rear hinge angle to each of the truck chassis frame rails.
- Page 9 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 9 of 21 When the hoist is positioned, place a mounting angle under each side of the hoist saddle. Secure each mounting angle to the truck frame by drilling three 17/32" dia. holes and installing three 1/2"...
- Page 10 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 10 of 21 FIGURE 6...
- Page 11 Place a complete operation manual in the glove compartment of the truck. This manual MUST BE available for reference by the operator when needed. WARNING: If the hydraulic system used to power this hoist was supplied by TBEI-Rugby, an operation manual will be included with the hydraulic components. The operation manual for this hydraulic system MUST BE supplied to the operator.
- Page 12 The following is a step by step procedure to determine how many body props are required for this application. The TBEI-Rugby Part Number 03 0703 body prop is to be used with this hoist. Determine if this is the body prop you have by referring to Figure 7.
- Page 13 This represents the maximum weight that the body can weigh and be supported by only one body prop. If the body weights more than the amount listed, 2 body props will be required. Contact TBEI-Rugby to order another body prop. NOTE:...
- Page 14 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 14 of 21 CHART 1 03 0703 BODY PROP CAPACITY Maximum Body Weight per Body Prop Distance Rear Hinge - Center of Gravity (X) 0-36 37-48 49-60 61-72 73-84...
- Page 15 Once the TBEI-Rugby hoist has been installed, raise the hoist up and temporarily block the body up. Position the prop assembly against the truck frame as illustrated in Figure 8.
- Page 16 WARNING: Missing or damaged decals can cause incorrect or unsafe operation of the hoist, which can cause accidents, which may cause serious injury or death. If any decals are missing or damaged, they must be replaced. To obtain replacement decals, contact your TBEI-Rugby dealer or call 1-800-533-0494 or 1-800-869- 9162.
- Page 17 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 17 of 21 "LUBRICATION" IMPORTANT: All grease fittings should be greased at least twice annually. Refer to Figure 11 for grease fitting locations. Failure to grease hoist will result in hoist failure. Hoist failure due to lack of grease is not covered by the warranty.
- Page 18 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 18 of 21 "OPERATION OF BODY PROP" WARNING: Being under a raised body can result in serious injury or death should the body unexpectedly descend. Never position yourself or allow others to position themselves under a loaded body.
- Page 19 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 19 of 21 "OPERATION OF HOIST AND PUMP" WARNING: Operating this hoist without first understanding the proper operation procedures can lead to serious injury or death. Always read and understand fully all operation manuals before using or operating this equipment.
- Page 20 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Page 20 of 21...
- Page 21 Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Model LR-2066 & LR-2866A Hoist Installation and Operation Manual Stock No. 03 5839 Stock No. 03 5839 Page 21 of 21 Page 21 of 21 © 1996, 2007 TBEI © 1996, 2007 TBEI S:\acaddwg\MANUALS\P65\035839g.doc S:\acaddwg\MANUALS\P65\035839g.doc...