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TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc.
Website:
www.rugbymfg.com
E-mail:
sales@rugbymfg.com
Phone: 1-800-869-9162
MODEL LR-26C, LR-623,
LR-28A, & LR-2355 HOIST
INSTALLATION AND
OPERATION MANUAL
Hoist Serial #:
Pump Installation and
Operation Manual #:
In Service Date:
Dealer:
Address:
City, State ZIP:
Dealer Phone Number:
Use this manual ONLY if installing or operating a model LR-26C, LR-623, LR-28A, or LR-2355 hoist. This
manual should be kept in the glove compartment of the truck for reference when needed.
Original Revision: January 18, 2007
Current Revision: C August 14, 2007
To Be Filled In By Installer
036268
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Summary of Contents for TBEI Rugby LR-26C
- Page 1 TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc. Website: www.rugbymfg.com E-mail: sales@rugbymfg.com Phone: 1-800-869-9162 036268 MODEL LR-26C, LR-623, LR-28A, & LR-2355 HOIST INSTALLATION AND OPERATION MANUAL To Be Filled In By Installer Hoist Serial #: Pump Installation and Operation Manual #: In Service Date: Dealer: Address: City, State ZIP:...
- Page 2 All TBEI-Rugby's liability and warranty for a given hoist will be voided, if it is determined by TBEI- Rugby, that substituted hydraulic components were incompatible with those supplied by TBEI-Rugby.
- Page 3 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 3 of 27 "WARNINGS" WARNING: Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death. Always read and understand fully all installation and operation manuals before installing or operating this equipment.
- Page 4 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 4 of 27 FIGURE 1 IMPORTANT: NR stands for Not Recommended. Contact TBEI-Rugby Engineering before using in an application listed as NR.
- Page 5 2. The hydraulic relief pressure set at the maximum 3,200 psi (see page 2 of this manual). IMPORTANT: Because of variations in applications, the data contained in this sheet is provided only as a general guide. IMPORTANT: NR stands for Not Recommended. Contact TBEI-Rugby Engineering before using in an application listed as NR.
- Page 6 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 6 of 27 TABLE B LR-623 APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 10’ 6” 19 TONS 18 TONS 11’...
- Page 7 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 7 of 27 TABLE C LR-28A APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 12’ 12” 17.2 TONS 12’...
- Page 8 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 8 of 27 TABLE D LR-2355 APPLICATION CHART CAPACITY CAPACITY CAPACITY BODY OVERHANG 40° DUMP 45° DUMP 50° DUMP LENGTH ANGLE ANGLE ANGLE 10’ 12” 25 TONS 11’...
- Page 9 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 9 of 27 "INSTALLATION INSTRUCTIONS" Mark the location for the rear hinge. This location should be immediately behind a truck cross member, approximately 32" behind the center of the rear axle on single axle trucks. Refer to Figure 1 and the charts for the specific hoist model you are installing.
- Page 10 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 10 of 27 Position the rear hinge angle in the notch cut in Step 2. The rear hinge angle is 38 1/16" wide and should be centered side to side in the notch as illustrated in Figure 3. Weld the rear hinge angle to each of the truck chassis frame rails.
- Page 11 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 11 of 27 NOTE: Moving the hoist rearward or forward along the truck frame will affect the hoist's performance. A forward movement will reduce the dump angle and will increase capacity while a rearward movement will increase the dump angle and reduce capacity.
- Page 12 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 12 of 27 Weld each saddle bracket to the corresponding mounting angle. See Figure 6. NOTE: Do not weld the hoist or mounting angle to the truck frame. NOTE: The hoist saddle must set directly on the truck frame.
- Page 13 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 13 of 27 Position a lifting shaft sub-assembly and flats next to each channel long beam. Refer to figure 7. Slide each of the lifting shafts all the way against the inside of the long beam. Push the hoist so that the oval saddle tube is slid as far rearward as possible (see Figure 4).
- Page 14 Place a complete operation manual in the glove compartment of the truck. This manual MUST BE available for reference by the operator when needed. WARNING: If the hydraulic system used to power this hoist was supplied by TBEI-Rugby, an operation manual will be included with the hydraulic components. The operation manual for this hydraulic system MUST BE supplied to the operator.
- Page 15 The following is a step by step procedure to determine how many body props are required for this application. The TBEI-Rugby Part Number 03 0703 body prop is to be used with this hoist. Determine if this is the body prop you have by referring to Figure 8.
- Page 16 This represents the maximum weight that the body can weigh and be supported by only one body prop. If the body weights more than the amount listed, 2 body props will be required. Contact TBEI-Rugby to order another body prop. NOTE:...
- Page 17 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 17 of 27 CHART 1 03 0703 BODY PROP CAPACITY Maximum Body Weight per Body Prop Distance Rear Hinge - Center of Gravity (X) 0-36 37-48 49-60 61-72...
- Page 18 Once the TBEI-Rugby hoist has been installed, raise the hoist up and temporarily block the body up. Position the prop assembly against the truck frame as illustrated in Figure 9.
- Page 19 WARNING: Missing or damaged decals can cause incorrect or unsafe operation of the hoist, which can cause accidents, which may cause serious injury or death. If any decals are missing or damaged, they must be replaced. To obtain replacement decals, contact your TBEI-Rugby dealer or call 1-701-776-5722 or 1-800-869- 9162.
- Page 20 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 20 of 27 "LUBRICATION" IMPORTANT: All grease fittings should be greased at least twice annually. Refer to Figure 12 for grease fitting locations. Failure to grease hoist will result in hoist failure. Hoist failure due to lack of grease is not covered by the warranty.
- Page 21 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 21 of 27 FIGURE 12A: LR-2355 GREASE ZERK LOCATIONS 12 ZERKS TOTAL...
- Page 22 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 22 of 27 "OPERATION OF BODY PROP" WARNING: Being under a raised body can result in serious injury or death should the body unexpectedly descend. Never position yourself or allow others to position themselves under a loaded body.
- Page 23 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 23 of 27 "OPERATION OF HOIST AND PUMP" WARNING: Operating this hoist without first understanding the proper operation procedures can lead to serious injury or death. Always read and understand fully all operation manuals before using or operating this equipment.
- Page 24 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 24 of 27...
- Page 25 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 25 of 27...
- Page 26 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 26 of 27...
- Page 27 Model LR-26C, LR-623, LR-28A, & LR-2355 Hoist Installation and Operation Manual Stock No. 036268 Page 27 of 27 Fig. #10 ©C i h 2000 2004 R © 2007 TBEI-Rugby S:\acaddwg\MANUALS\P65\036268c.doc...