Yale MSW030-F Maintenance Manual
Yale MSW030-F Maintenance Manual

Yale MSW030-F Maintenance Manual

Master drive unit
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Maintenance
MASTER DRIVE UNIT
MSW020/025-E [A895];
MSW025/030-F [B895];
MPB040-E [B827];
MPW045-E [B802];
MPW050-E [C802]
PART NO. 524154891
630 YRM 1003

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Charles Bellamy
July 24, 2025

do you have a battery schematic i need to install some battery

Summary of Contents for Yale MSW030-F

  • Page 1 Maintenance MASTER DRIVE UNIT MSW020/025-E [A895]; MSW025/030-F [B895]; MPB040-E [B827]; MPW045-E [B802]; MPW050-E [C802] PART NO. 524154891 630 YRM 1003...
  • Page 2 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 3: Table Of Contents

    Description ................................Special Precautions............................. Master Drive Unit Repair ............................. Remove ................................Disassemble..............................Repair................................Assemble ................................ Install................................Troubleshooting ..............................This section is for the following models: MSW020/025-E [A895]; MSW025/030-F [B895]; MPB040-E [B827]; MPW045-E [B802]; MPW050-E [C802] ©2008 Yale Materials Handling Corp.
  • Page 5: General

    630 YRM 1003 Special Precautions General This section has the description and repair procedures See the section Steering Mechanism 1600 YRM 1004 for the master drive unit (MDU). The traction motor, for troubleshooting and repairs on the steering compo- steering, and brake repair procedures are in separate nents.
  • Page 6 See Figure 1 or Fig- ure 2 1. NEGATIVE CONNECTION 2. POSITIVE CONNECTION 3. 200-OHM, 2-WATT RESISTOR 4. INSULATED JUMPER WIRES Figure 2. Discharging Controller - MSW020-E, MSW025-E, MSW025-F, MSW030-F, MPW045-E, and MPW050-E Figure 1. Discharging Controller - MPB040-E...
  • Page 7: Master Drive Unit Repair

    630 YRM 1003 Master Drive Unit Repair Master Drive Unit Repair REMOVE b. Remove the two screws securing the lower drive unit compartment cover to the frame. Re- Separate parts of the MDU can be removed without re- move the lower drive unit compartment cover. moving the complete MDU.
  • Page 8 Master Drive Unit Repair 630 YRM 1003 Figure 3. Drive Unit and Brake Assembly...
  • Page 9: Disassemble

    630 YRM 1003 Master Drive Unit Repair Legend for Figure 3 1. WIRE HARNESS 16. BRAKE ASSEMBLY 31. NUT 2. SLEEVE 17. BRAKE HUB 32. BALL BEARING 3. NUT 18. KEY 33. GEAR AND PINION ASSEMBLY 4. LOCKWASHER 19. KEY 34.
  • Page 10: Repair

    Master Drive Unit Repair 630 YRM 1003 REPAIR d. Install drive axle. e. Install gear (30) with the flat side facing out WARNING toward the cover. Install nut (31) and torque to Cleaning solvents can be flammable and toxic and 175 N•m (129 lbf ft).
  • Page 11: Troubleshooting

    630 YRM 1003 Troubleshooting 5. Raise MDU slowly and insert steer shaft through 12. Install control handle. Refer to the section Steering drive frame. Mechanism 1600 YRM 1004. 6. Install upper steer bearing, flat washer, lockwasher, 13. Remove fill plug (41) and fill MDU to correct level lock nut, and wire guard sleeve.
  • Page 12 Troubleshooting 630 YRM 1003 PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION Oil leaks. Loose case cover. Tighten case cover. Loose fill plug. Tighten fill plug. Worn or damaged axle oil seal. Replace bearing cone and seal assem- bly.
  • Page 14 Yale Materials Handling Corp. 1400 Sullivan Dr., Greenville, NC 27834-2011 630 YRM 1003 3/08 (8/05)(5/03)(1/02) Printed in U.S.A.

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