Yale ZAPI MPW045-E Manuals

Manuals and User Guides for Yale ZAPI MPW045-E. We have 6 Yale ZAPI MPW045-E manuals available for free PDF download: Manual, Maintenance Manual

Yale ZAPI MPW045-E Manual

Yale ZAPI MPW045-E Manual (130 pages)

WALKIE HYDRAULIC SYSTEMS

Brand: Yale | Category: Water Pump | Size: 3.54 MB

Table of Contents

Section 1

3
- Table of Contents
  3
- Operation
  5
- Lifting a Load
  5
- Lowering a Load
  5
- Hydraulic Lines
  5
- General
  5
- Hydraulic Oil
  6
- Cleanliness
  6
- Sound Level
  7
- Install
  8
- Hydraulic Unit
  8
- Special Precautions
  8
- Remove
  8
- Hydraulic Pump
  9
- Remove
  9
- Install
  9
- Hydraulic Pump Reservoir
  11
- Remove
  11
- Install
  11
- Hydraulic Cylinder
  12
- Remove
  12
- Repacking
  13
- Install
  13
- Relief Valve Adjustment
  14
- Relief Valve Pressure Check
  14
- Relief Valve Adjust
  15
- Troubleshooting
  16
- Lift Assemblies
  16
- Hydraulic Cylinders
  16
- Hydraulic Pump
  17
Section 2

23
- General
  25
- Description of Operation
  27
- Special Precautions
  29
- Moving a Disabled Lift Truck
  31
- Electrical System Checks
  32
- Safety Precautions
  32
- Controller, Replace
  33
- Remove
  33
- Repairs
  33
- Contactor Coil, Check
  36
- Install
  36
- Contactor, Replace
  37
- Install
  37
- Key Switch Removal and Installation
  37
- Remove
  37
- Install
  38
- Remove
  38
- Fuses
  39
- Install
  39
- Mpb040-E
  39
- Mpw045/050-E
  39
- Msw020/025-E
  39
- Msw025/030-F
  39
- Check and Adjust
  40
- Control Handle Arm Proximity Switch
  40
- Remove
  40
- Repair
  40
- Install
  41
- Control Handle
  42
- Control Handle Card (Old Style)
  42
- Disassemble
  42
- Control Handle Card (New Style)
  43
- Configure
  44
- Calibrate
  45
- Assemble
  47
- Install
  49
- Remove
  49
- Switches (ON/OFF and Proportional)
  49
- Disassemble
  50
- Traction Motor
  50
- Assemble
  52
- Lift Pump Motor
  52
- Repair (Msw020/025-E and Msw025/030-F)
  52
- Check
  54
- Lift Link Proximity Sensor (MPW050-E)
  54
- Remove
  54
- Repair
  54
- Test
  54
- Adjust
  55
- Install
  55
- Battery Charger (Moran ® )
  56
- Charging
  56
- Description
  56
- Equalize
  56
- Operation
  56
- Protections
  56
- Signals
  56
- Troubleshooting
  56
- Battery Charger (Accusense by DPI ® )
  60
- Description
  60
- LED Display
  60
- Operation
  60
- Charging
  61
- Changing Mode Setting (DPI Gen II Models)
  62
- Charger Mode/Battery Type Selection (DPI Gen II Models)
  62
- Charger Mode/Battery Type Selection (DPI Gen III Models)
  63
- Accusense Gen III with Dip Switches
  64
- Changing Mode Setting
  64
- General
  66
- Troubleshooting (DPI Chargers)
  66
- Error Modes
  67
- Battery Pack Troubleshooting
  68
- Battery Charger (Accusense ® 20A)
  69
- Description
  69
- LED Display
  69
- Operation
  69
- Charging
  70
- Charger Mode/Battery Type Selection (Accusense 20A)
  71
- Changing Mode Setting (Accusense 20A)
  74
- General
  74
- Troubleshooting (Accusense 20A Chargers)
  74
- Error Modes
  75
- Battery Pack Troubleshooting
  77
- Troubleshooting
  78
Section 3

83
- General
  85
- Lift Linkage
  85
- Load Wheel
  86
- Remove
  86
- Install
  87
- Rear Link and Load Wheel
  87
- Remove
  87
- Compression Rod
  88
- Install
  88
- Remove
  88
- Lower Link
  89
- Remove
  89
- Install
  90
- Remove
  90
- Upper Link
  90
- Caster Wheels (Optional)
  91
- Install
  91
- Remove
  91
- Install
  92
- Replace
  92
Section 4

97
- General
  99
- Brush and Commutator Inspection
  100
- Hydraulic Pump Motor and Traction Motor
  100
- Commutator Problems
  103
- Normal Commutator Surface
  103
- Steering Pump Motor
  103
- Brush Replacement
  108
- Stoning the Commutator
  111
- Disassemble
  113
- Motors Repair
  113
- Traction Motor and Hydraulic Pump Motor
  113
- Steering Pump Motor
  114
- Assemble
  118
- Traction Motor and Hydraulic Pump Motor
  118
- Steering Pump Motor
  120
- Brush Alignment, Traction and Hydraulic Motors
  123
- Test for an Open Circuit in One Armature Winding
  123
- Test for Short Circuit in One Armature Winding
  123
- Tests for Damaged Field and Armature
  123
- Test for Open Circuit in Field Coil
  124
- Test for Short Circuit to Armature Shaft
  124
- Brush Holder Test
  125
- Test for Short Circuit between Field and Motor Case
  125
- Test for Short Circuit in Field Coil
  125
- Troubleshooting
  126

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Yale ZAPI MPW045-E Maintenance Manual

Yale ZAPI MPW045-E Maintenance Manual (60 pages)

ELECTRICAL SYSTEM

Brand: Yale | Category: Forklifts | Size: 1.95 MB

Table of Contents

Yale ZAPI MPW045-E Maintenance Manual

Yale ZAPI MPW045-E Maintenance Manual (68 pages)

Brand: Yale | Category: Controller | Size: 8.84 MB

Table of Contents

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Yale ZAPI MPW045-E Manual

Yale ZAPI MPW045-E Manual (54 pages)

Brand: Yale | Category: Lifting Systems | Size: 1.01 MB

Table of Contents

Section 1

3
- Table of Contents
  3
- Description
  5
- General
  5
- Frame Repair
  6
- Features
  6
- Frame Separation and Assembly
  6
- Separation
  6
- Assembly
  6
- Battery Compartment
  7
- Battery Compartment Specifications
  7
- Changing the Battery
  7
- Label Replacement
  8
- Remove
  8
- Battery Spacer Adjustment
  8
- Install
  8
- Painting Instructions
  10
- Load Wheels
  10
- Remove
  10
- Install
  11
Section 2

17
- Description
  19
- General
  19
- Special Precautions
  19
- Master Drive Unit Repair
  21
- Remove
  21
- Disassemble
  23
- Assemble
  24
- Install
  24
- Repair
  24
- Troubleshooting
  25
Section 3

31
- General
  33
- Special Precautions
  33
- Control Handle
  34
- Control Handle Head
  34
- Remove
  34
- Install
  35
- Discharging the Gas Spring
  37
- Gas Spring
  37
- Troubleshooting
  38
Section 4

43
- Description
  45
- General
  45
- Special Precautions
  46
- Brake Assembly Repair
  47
- Brake Override
  47
- Remove
  48
- Repair
  50
- Install
  51
- Troubleshooting
  52

Yale ZAPI MPW045-E Maintenance Manual

Yale ZAPI MPW045-E Maintenance Manual (14 pages)

MASTER DRIVE UNIT

Brand: Yale | Category: DC Drives | Size: 0.29 MB

Table of Contents

Yale ZAPI MPW045-E Maintenance Manual

Yale ZAPI MPW045-E Maintenance Manual (12 pages)

STEERING MECHANISM

Brand: Yale | Category: Lifting Systems | Size: 0.39 MB

Table of Contents

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