Yale C802 Pallet Jack Manuals

Manuals and User Guides for Yale C802 Pallet Jack. We have 6 Yale C802 Pallet Jack manuals available for free PDF download: Manual, Maintenance Manual

Yale C802 Manual (130 pages)

WALKIE HYDRAULIC SYSTEMS

Brand: Yale | Category: Water Pump | Size: 3 MB

Section 1

3
- Table of Contents
  3
- Operation
  5
- Lifting a Load
  5
- Lowering a Load
  5
- Hydraulic Lines
  5
- General
  5
- Hydraulic Oil
  6
- Cleanliness
  6
- Sound Level
  7
- Install
  8
- Hydraulic Unit
  8
- Special Precautions
  8
- Remove
  8
- Hydraulic Pump
  9
- Remove
  9
- Install
  9
- Hydraulic Pump Reservoir
  11
- Remove
  11
- Install
  11
- Hydraulic Cylinder
  12
- Remove
  12
- Repacking
  13
- Install
  13
- Relief Valve Adjustment
  14
- Relief Valve Pressure Check
  14
- Relief Valve Adjust
  15
- Troubleshooting
  16
- Lift Assemblies
  16
- Hydraulic Cylinders
  16
- Hydraulic Pump
  17
Section 2

23
- General
  25
- Description of Operation
  27
- Special Precautions
  29
- Moving a Disabled Lift Truck
  31
- Electrical System Checks
  32
- Safety Precautions
  32
- Controller, Replace
  33
- Remove
  33
- Repairs
  33
- Contactor Coil, Check
  36
- Install
  36
- Contactor, Replace
  37
- Install
  37
- Key Switch Removal and Installation
  37
- Remove
  37
- Install
  38
- Remove
  38
- Fuses
  39
- Install
  39
- Mpb040-E
  39
- Mpw045/050-E
  39
- Msw020/025-E
  39
- Msw025/030-F
  39
- Check and Adjust
  40
- Control Handle Arm Proximity Switch
  40
- Remove
  40
- Repair
  40
- Install
  41
- Control Handle
  42
- Control Handle Card (Old Style)
  42
- Disassemble
  42
- Control Handle Card (New Style)
  43
- Configure
  44
- Calibrate
  45
- Assemble
  47
- Install
  49
- Remove
  49
- Switches (ON/OFF and Proportional)
  49
- Disassemble
  50
- Traction Motor
  50
- Assemble
  52
- Lift Pump Motor
  52
- Repair (Msw020/025-E and Msw025/030-F)
  52
- Check
  54
- Lift Link Proximity Sensor (MPW050-E)
  54
- Remove
  54
- Repair
  54
- Test
  54
- Adjust
  55
- Install
  55
- Battery Charger (Moran ® )
  56
- Charging
  56
- Description
  56
- Equalize
  56
- Operation
  56
- Protections
  56
- Signals
  56
- Troubleshooting
  56
- Battery Charger (Accusense by DPI ® )
  60
- Description
  60
- LED Display
  60
- Operation
  60
- Charging
  61
- Changing Mode Setting (DPI Gen II Models)
  62
- Charger Mode/Battery Type Selection (DPI Gen II Models)
  62
- Charger Mode/Battery Type Selection (DPI Gen III Models)
  63
- Accusense Gen III with Dip Switches
  64
- Changing Mode Setting
  64
- General
  66
- Troubleshooting (DPI Chargers)
  66
- Error Modes
  67
- Battery Pack Troubleshooting
  68
- Battery Charger (Accusense ® 20A)
  69
- Description
  69
- LED Display
  69
- Operation
  69
- Charging
  70
- Charger Mode/Battery Type Selection (Accusense 20A)
  71
- Changing Mode Setting (Accusense 20A)
  74
- General
  74
- Troubleshooting (Accusense 20A Chargers)
  74
- Error Modes
  75
- Battery Pack Troubleshooting
  77
- Troubleshooting
  78
Section 3

83
- General
  85
- Lift Linkage
  85
- Load Wheel
  86
- Remove
  86
- Install
  87
- Rear Link and Load Wheel
  87
- Remove
  87
- Compression Rod
  88
- Install
  88
- Remove
  88
- Lower Link
  89
- Remove
  89
- Install
  90
- Remove
  90
- Upper Link
  90
- Caster Wheels (Optional)
  91
- Install
  91
- Remove
  91
- Install
  92
- Replace
  92
Section 4

97
- General
  99
- Brush and Commutator Inspection
  100
- Hydraulic Pump Motor and Traction Motor
  100
- Commutator Problems
  103
- Normal Commutator Surface
  103
- Steering Pump Motor
  103
- Brush Replacement
  108
- Stoning the Commutator
  111
- Disassemble
  113
- Motors Repair
  113
- Traction Motor and Hydraulic Pump Motor
  113
- Steering Pump Motor
  114
- Assemble
  118
- Traction Motor and Hydraulic Pump Motor
  118
- Steering Pump Motor
  120
- Brush Alignment, Traction and Hydraulic Motors
  123
- Test for an Open Circuit in One Armature Winding
  123
- Test for Short Circuit in One Armature Winding
  123
- Tests for Damaged Field and Armature
  123
- Test for Open Circuit in Field Coil
  124
- Test for Short Circuit to Armature Shaft
  124
- Brush Holder Test
  125
- Test for Short Circuit between Field and Motor Case
  125
- Test for Short Circuit in Field Coil
  125
- Troubleshooting
  126

Yale C802 Maintenance Manual (60 pages)

ELECTRICAL SYSTEM

Brand: Yale | Category: Forklifts | Size: 1 MB

Table of Contents
3
General
5
Description of Operation
7
Special Precautions
9
Moving a Disabled Lift Truck
11
Electrical System Checks
12
Safety Precautions
12
Repairs
13
Controller, Replace
13
Remove
13
Install
16
Contactor Coil, Check
16
Contactor, Replace
17
Remove
17
Install
17
Key Switch Removal and Installation
17
Battery Indicator/Hourmeter Display
18
Remove
18
Install
18
Fuses
19
Mpb040-E
19
Mpw045/050-E
19
Msw020/025-E
19
Msw025/030-F
19
Control Handle Arm Proximity Switch
20
Repair
20
Check and Adjust
20
Remove
20
Install
21
Control Handle
22
Disassemble
22
Control Handle Card (Old Style)
22
Control Handle Card (New Style)
23
Configure
24
Calibrate
25
Assemble
27
Switches (ON/OFF and Proportional)
29
Remove
29
Install
29
Traction Motor
30
Disassemble
30
Assemble
32
Lift Pump Motor
32
Repair (Msw020/025-E and Msw025/030-F)
32
Lift Link Proximity Sensor (MPW050-E)
34
Check
34
Repair
34
Remove
34
Test
34
Install
35
Adjust
35
Battery Charger (Moran ® )
36
Description
36
Operation
36
Charging
36
Equalize
36
Signals
36
Protections
36
Troubleshooting
36
Battery Charger (Accusense by DPI ® )
40
Description
40
Operation
40
LED Display
40
Charging
41
Charger Mode/Battery Type Selection (DPI Gen II Models)
42
Changing Mode Setting (DPI Gen II Models)
42
Charger Mode/Battery Type Selection (DPI Gen III Models)
43
Changing Mode Setting (DPI Accusense Gen III Models with Jumper Ports)
44
Accusense Gen III with Dip Switches
44
Changing Mode Setting
46
Troubleshooting (DPI Chargers)
46
General
46
Error Modes
47
Battery Pack Troubleshooting
48
Battery Charger (Accusense ® 20A)
49
Description
49
Operation
49
LED Display
49
Charging
50
Charger Mode/Battery Type Selection (Accusense 20A)
51
Changing Mode Setting (Accusense 20A)
54
Troubleshooting (Accusense 20A Chargers)
54
General
54
Error Modes
55
Battery Pack Troubleshooting
57
Troubleshooting
58

Yale C802 Maintenance Manual (68 pages)

Brand: Yale | Category: Controller | Size: 8 MB

Table of Contents
3
General
5
Description
5
ZAPI™ Transistor Motor Controller
5
Principles of Operation
6
Controller Safety
6
Controller Adjustments
7
Modes of Operation
7
User-Selectable Operating Modes
7
Programming
8
Custom Performance Mode
8
Controller Parameters
8
Tester Menu
9
Set Option Menu
10
ZAPI™ Handset
10
Troubleshooting
14
Control Card Functional Test
38
ZAPI™ PC Interface
40
Connecting PC to ZAPI™ Controller
40
File Menu
43
Open File
43
TX from File
44
Save File
46
Print Settings
48
Exit
49
Connection Menu
50
Function Menu
50
Parameter
51
Memory Menu
55
Set Options
56
Tester
58
Data Logger
60
Alarm Logbook
63
Alarms
64
Programming Tilt and Sideshift on the ZAPI Controller (Laptop)
65
Repair
66
Remove
66
Brass Stud Replacement
66
Install
66

Yale C802 Manual (54 pages)

Brand: Yale | Category: Lifting Systems | Size: 1 MB

Section 1

3
- Table of Contents
  3
- Description
  5
- General
  5
- Frame Repair
  6
- Features
  6
- Frame Separation and Assembly
  6
- Separation
  6
- Assembly
  6
- Battery Compartment
  7
- Battery Compartment Specifications
  7
- Changing the Battery
  7
- Label Replacement
  8
- Remove
  8
- Battery Spacer Adjustment
  8
- Install
  8
- Painting Instructions
  10
- Load Wheels
  10
- Remove
  10
- Install
  11
Section 2

17
- Description
  19
- General
  19
- Special Precautions
  19
- Master Drive Unit Repair
  21
- Remove
  21
- Disassemble
  23
- Assemble
  24
- Install
  24
- Repair
  24
- Troubleshooting
  25
Section 3

31
- General
  33
- Special Precautions
  33
- Control Handle
  34
- Control Handle Head
  34
- Remove
  34
- Install
  35
- Discharging the Gas Spring
  37
- Gas Spring
  37
- Troubleshooting
  38
Section 4

43
- Description
  45
- General
  45
- Special Precautions
  46
- Brake Assembly Repair
  47
- Brake Override
  47
- Remove
  48
- Repair
  50
- Install
  51
- Troubleshooting
  52

Yale C802 Maintenance Manual (14 pages)

MASTER DRIVE UNIT

Brand: Yale | Category: DC Drives | Size: 0 MB

Yale C802 Maintenance Manual (12 pages)

STEERING MECHANISM

Brand: Yale | Category: Lifting Systems | Size: 0 MB

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