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INSTRUCTION MANUAL
SB 500
SEMI AUTO
Range Ø 114/ 508 mm ( 4" — 20")
G.B.C. Industrial Tools S.p.A.
Via Artigiani,17 – 25030 Toriato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C SB 500 SEMI AUTO

  • Page 1 SB 500 SEMI AUTO Range Ø 114/ 508 mm ( 4” — 20”) G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Toriato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2: Table Of Contents

    Auto Mode Start/Stop Emergency Stop Shavings Collection Ordinary Maintenance Troubleshooting Malfunction Warnings G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 3: Intended Use Of The Machine

    DULY TRAINED AND EDUCATED TO WORK WITH IT. THERE IS NO SPECIFIC WARNING FOR MISUSE AGAINST DULY TRAINED OPERATORS G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 4: Safety Prescriptions

    EC directives and by the Italian laws regulating this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 5 EC directives and by the Italian laws regulating this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 6: Machine Stability-Workplace-Emergency Buttons

    As provided for the paragraph 1.2.4.3. of the attachment 1 of the Machinery Directive, portable machines are exempt to have this feature. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 7: Machine Dimensions

    Shipping Dims 2000x1600x2200 Shipping Weight 2800 Over 25 Kg lifting equipment is required. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 8: Technical Features

    Maximum Thickness That Can Be Beveled In One (mm) Step (Carbon Steel) G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 9: Machine Standard Equipment

    T20 Torx Screwdriver Technical Drawings Instruction Manual G.B.C. Industrial Tools S.p.A. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629 Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 10: Switchgear Controls

    SWITCHGEAR CONTROLS 1) Main Switch. 2) Voltage Detection Led 3) Warning Led G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 11: Control Panel

    ) Main Start /Stop 15) Malfunction Led 8) Cooling Pump Start /stop G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 12: Preliminary Opration

    Press the green button to enable the controls of the machine. Now the white light will turn on. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 13 Now you can proceed further and position the pipe along with all the other settings. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 14: Pipe Positioning And Locking

    4) Withdraw the pipe positioner using the button indicated by the green arrow in the picture #1. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 15 N.B. When the lever is up all the controls are enabled. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 16: Tools Setup

    G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 17 2) PRESS THE GREEN LIGHT TO REACTIVATE THE CONTROLS ON THE CONTROL PANEL. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 18: Cooling System Setup

    WANT TO AVOID THE COOLING PUMP TO INTAKE AIR AS THIS MAY CAUSE A FAILURE OF THE SYSTEM. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 19: End Stop Adjustment (For Automatic Bevel)

    3) When the bevel is completed stop the head in the position shown in the picture. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 20 7) Lean the cam against the forward end stop “Head Backward” as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 21: Machine Start

    2) Press the green button on the control panel (reload button), the controls will be enabled. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 22: Pipe Locking Procedure

    6) Rotate the lever in the opposite position making sure it is safely locked. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 23 N.B. When the lever is up all the controls are enabled. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 24: Pipe Unlocking Procedure

    ) as shown in the picture. 12) Keep pressed the green button until the pipe is released. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 25: Head Feeding

    15) Turn the speed regulator either left or right to decrease or increase the head feeding speed. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 26: Head Withdrawal

    18) Turn the speed regulator either left or right to decrease or increase the head withdrawal speed. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 27: Mandrel Rotation Start/Stop

    18) Press the red button (MANDREL ROTATION STOP), to get the mandrel to a complete stop. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 28: Cooling Pump Start/Stop

    21) Press the red button (COOLING PUMP STOP), by doing so, the pump will stop the liquid flow. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 29: Auto Mode Start/Stop

    In AUTO mode you will be able to adjust the mandrel speed and the head feeding at anytime. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 30 24) The AUTO cycle can be stopped at anytime by pressing the red button as shown in the above picture. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 31: Emergency Stop

    25) In case of an emergency press the red emergency button. The machine will cease any operation instantly. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 32: Shavings Collection

    SHAVINGS COLLECTION N.B. Empty the shavings collection drawer before it gets full. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 33: Ordinary Maintenance

    THE MACHINE. 7) EMPTY THE CHIPS CONTAINER BEFORE IT GETS COMPLETELY FULL. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 34: Troubleshooting

    Evidence is stored at the manufacturing department where all the acoustic tests performed on every single machine are filed. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 35: Malfunction Warnings

    - 5 BLINKS, 1 PAUSE = Mandrel in wrong position for the AUTO cycle launch. - RED LIGHT ALWAYS ON = Low cooling liquid level. G.B.C. Industrial Tools S.p.A. Via Artigiani,17 – 25030 Torbiato di Adro (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...

Table of Contents