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G.B.C BASIC EDGE 50 Instruction Manual

Range w.t. 6-60mm (5/21”- 2 3/8”)
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INSTRUCTION MANUAL
BASIC EDGE 50
Range w.t. 6-60mm (5/21"- 2 3/8")
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C BASIC EDGE 50

  • Page 1 INSTRUCTION MANUAL BASIC EDGE 50 Range w.t. 6-60mm (5/21”- 2 3/8”) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Index Presentation of the Company and introduction to the Instruction Manual Warranty General Causes Intended use of the BASIC EDGE 50 Technical Features Machine Standard Equipment Safety Prescriptions Machine Stability...
  • Page 3 QUALITY STANDARD—All our machines are assembled according to the highest quality standard. Since 1996 G.B.C. Industrial Tool S.p.a. has implemented management procedures in compliance with the quality system regulations UNI EN ISO 9001 (SGS ITALIA S.R.L. N° IT 96.088 / 1996).
  • Page 4 The warranty covers the machine in its whole for a time period of one year from the shipment date (ref. Delivery Note) for any flaw not imputable to the user. The parts subject to wear are excluded from the warranty at sole discretion of G.B.C.. G.B.C...
  • Page 5 BASIC EDGE 50 range w.t. 6-60mm Adjustable Bevel angle da 0° a 90°, high speed RPM face mill with inserts, high finish- ing grade and increased material removal capacity per pass.
  • Page 6 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE ELECTRIC Electric Motor Power 4000 Tension Volt 230 / 400 Frequency 50 / 60 Face Mill Speed 500 ÷ 2500 Face Mill Type Ø50mm - 5 inserts Bevel Angle Da 10°...

  • Page 7: Service Tools

    BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE The machine is supplied with: • Service Tools • Face Mill with 5 inserts • Storage Wooden Box • Instruction Manual • Drawings BASIC EDGE 50 Service Tools...
  • Page 8 EC directives and by the Italian laws regulat- ing this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 9 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Using properly the safety gear entails the only risks to be generated by the user’s system and not by inborn de- fects of our machines. The acoustic emissions are within the limits provided by Machine Directive in force. Proof of this is recorder and stored by the production department which files all the acoustic tests performer on every single unit.
  • Page 10 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Considering the mass of the machine no particular problem has been detected in regard to the operator safety. The machine is equipped with an emergency stop button — See the paragraph re- garding the controls.
  • Page 11 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Before starting any setup operation, make sure the machine is clean and that it is not connected to the main power supply. In particular ensure to clean those areas where you will have to act to make the required adjustments.
  • Page 12 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Once the bevel angle is set, tighten the locking screws to secure the central body in the selected position. To increase the pass depth, thus the length of bevel, in first place you will need to loosen the locking nut of the DEPTH ADJUSTMENT ASSEMBLY.
  • Page 13 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Now turn the angle adjusting nut , checking the actual depth on the scale that is engraved on the central block. In the below charts you can see some examples of beveling passes.
  • Page 14 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Once the pass depth is set, tighten the locking nut. Loosen the SECURITY LEVER of the PLATE LOCKING ASSEMBLY. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 15 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE The PLATE LOCKING ASSEMBLY can be opened and closed to match the plate thickness by acting on the hand wheel. The upper part of the machine can be raised or lowered just by pulling up or pushing down on the handles.

  • Page 16: Locking Lever

    BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE While approaching the plate, make sure the wheels of the trolley are all facing the direction of motion so that they will not interfere with the linear travel of the unit.
  • Page 17 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE When the plate is locked in position make sure it is parallel to the ground. N.B. When the plate is locked ensure that it is correclty engaging the PLATE DETECTION SENSOR otherwise the machine will not start.
  • Page 18 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE 2 3 4 5 6 2 3 4 5 6 1 - Emergency Stop 2 - Power Presence 3 - Wrong Phase/ Inverter Alarm 4 - START / STOP Button With Plate Detection Light...
  • Page 19 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Once the machine is connected to the power source and it is positioned onto the plate as previously explained the green light will turn on . Start the machine by pushing the green button as shown in the above picture.

  • Page 20: Emergency Stop Button

    BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Adjust the Face Mill RPM and the Feeding Speed in relation to the material and the pass depth acting of the potentiometer pointed by the arrow. EMERGENCY STOP BUTTON In case of emergency push the for an immediate stop of the machine.
  • Page 21 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Sostituzione fresa e inserti Before proceeding with this operation make sure the unit is disconnected from the power source, the access area to the face mill is clean and that the face mill is easily accessible.
  • Page 22 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Pic.2 Pic.1 Insert a pin-punch in the hole indicated by the yellow arrow.(Pic.1) and contemporarily engage the socket head of the face mill with the Allen Key supplied ( Pic. 2).
  • Page 23 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Rotate or replace the carbides using the torx key supplied with the machine tool kit. Put the face mill back in its seat and fix it by following the dismantling instruction in reverse.
  • Page 24 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Avvertenze e ricerca guasti Make sure that the unit gets cleaned with compressed air after every prepara- tion, paying particular attension to the face mill hub which is where the shavings tend to bulk up.
  • Page 25 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE INSTALLATION AND USE OF THE FACE MILL SPEED REGULATOR Install the Face Mill Speed Regulator on top of the motor as shown in the picture above. Disconnect the connector from the control panel as shown in the above picture.
  • Page 26 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Now plug the same connector to the Speed Regulator Plug the other end of the connector to the socket located on the left side of the power box as shown above.
  • Page 27 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE The speed of the Face Mill can now be adjusted by simply turning the know counter-clockwise to reduce it or clockwise to increase it. Refer to the previous paragraphs for the use of the machine.
  • Page 28 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Fig.1 Fig.2 The wheels are equipped with brakes, in order to prevent the machine to move when working small plates. The trolley has two locking positions: - The lower position, used for the machine transportation in its wooden case(fig.1);...
  • Page 29 BASIC EDGE 50 Istruzioni originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE Ensure that the floor over which the machine will be operated is not in- clined and that there are no holes or obstacles that may prevent the correct feeding of the machine.
  • Page 30 - Always check the machine general conditions - Always use well sharpened inserts G.B.C. Industrial Tools is at your disposal for any information you may require about the above mentioned procedures and for any general clarification you may need. G.B.C. Industrial Tools S.p.A.