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INSTRUCTION MANUAL
SUPERMAXI 7-24
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C SUPERMAXI 7-24

  • Page 1 INSTRUCTION MANUAL SUPERMAXI 7-24 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 24” Extension Kit Installation Ordinary maintenance Troubleshooting and Acoustic Emissions G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 3 Original Instructions - Rev.1 - 2016 - In compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE G.B.C. Industrial Tools S.p.A. is known worldwide for the quality of its machines and ac- cessories for pipe cutting and bevelling procedures of any sort and plate bevelling ma- chines..
  • Page 4 MSS as well as the direct and indirect costs rising from repair of the prod- uct are at user’s charge. Any warranty repair or extraordinary repair must be executed by G.B.C. Industrial Tools S.p.A. and MSS, otherwise the warranty will be void.
  • Page 5 FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PRE- DICTALBE MISUSE OF THE UNIT G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 6: Technical Data

    Ø A 550 (630 opt.) 550 (630 opt.) 550 (630 opt.) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 7 Original Instructions - Rev.1 - 2016 - In compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE Pneumatic Hydraulic Electric G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 8 SM7_24 Service Tools Wooden Case Instruction Manual And Exploded Drawings G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 9: Standard Tools

    24” EXTENSION KIT FOR WEDGE LOCKING TOOLS 24” EXTENSION KIT FOR STANDARD TOOLS G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 10 EC directives and by the Italian laws regulat- ing this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 11 Al di sotto dei 25 Kg non sono richiesti mezzi di sollevamento diversi dalla forza umana di un unico operatore G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 12 As provided for the paragraph 1.2.4.3. of the attachment 1 of the Machinery Di- rective, portable machines are exempt to have this feature. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 13 Use the allen key part of the service tool kit to lock the locking jaws in position with the 4 screws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 14 Use the wrench to rotate the central nut clockwise to allow the locking jaws to expand, locking the machine inside the pipe. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 15 WARNING : THE MACHINE WILL START RUNNING THE VERY MO- MENT THE LEVER IS TURNED G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 16 N.B. To execute the bevel you will want to move the machine towards the pipe by turning the hand wheel with a continuous and constant paced motion. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 17 Fix the tip to the tool holder by using the appropriate screwdriver. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 18 Allen key. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 19 N.B. THE TOOL MUST BE LOCKED BY AT LEAST 2 GRUB SCREWS. CORRECT position. WRONG position. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 20 Remove the 4 screws and washers as shown in the above picture. Pull out the drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 21 Fix the flange with the four screws supplied with the hydraulic drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 22 Secure in place the hydraulic motor by fastening the 4 screws supplied with the hydraulic drive kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 23 Secure the electric drive kit by fastening the four screws supplied along with it. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 24 Get the 2+2 extensions of the 24” kit and secure them on the mandrel by using the same screws of the tool holders you have just removed. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 25 See page 13 for the assembling instructions. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 26 SUPERMAXI 7-24 Original Instructions - Rev.1 - 2016 - In compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE We suggest to perform a service c/o G.B.C. Industrial Tools S.p.A. premises eve- ry 400 hours working cycles. Verify the general conditions of the machine;...
  • Page 27 BEACON EP2 MOBIL MOBILUX EP2 AGIP GRMU EP2 SHELL CALITHIA EP2 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 28 Always ask suggestions to your referent in G.B.C. as we are at your complete disposal. The acoustic emissions are within the maximum limits provided by the current Machinery Di- rective.