dosatron D30 GL 02 Owner's Manual

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Owner's manual (142 pages)

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D30 GL 02

30 m

/h - 132 GPM

D30 GL 02 EC

D30 GL 1

D30 GL 1 EC

owner's manual

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Page 1 D30 GL 02 30 m /h - 132 GPM D30 GL 02 EC D30 GL 1 D30 GL 1 EC owner’s manual...
Page 2 Rue Pascal - B.P. 6 - 33370 TRESSES (BORDEAUX) - FRANCE Tel. 33 (0)5 57 97 11 11 - Fax. 33 (0)5 57 97 11 29 / 10 85 e.mail : info@dosatron.com - http://www.dosatron.com NORTH & CENTRAL AMERICA : DOSATRON INTERNATIONAL INC.
Page 3 Eco-design*. Broadly speaking, Dosatron has undertaken a global envi- ronmental approach by means of concrete actions in order to reduce the impact of its products on the environment.
Page 4 Our engineers have placed the DOSATRON series at the forefront of technical development in the field of water powered metering pumps. This DOSATRON will, as time goes by, prove itself to be a most faithful ally. A little care and attention, regularly spent, will guarantee you an operation in which the word breakdown has no place.
Page 5 NOTES ................................................................................................................................................................................................................................................................................................................................................© © DOSATRON INTERNATIONAL / 4 DOSATRON INTERNATIONAL / 4...
Page 6: Table Of Contents
Using for the first time ............18 The product's automatic anti-siphoning system ....18 MAINTENANCE Recommendations ..............19 How to drain the Dosatron ............19 International conversions ............20 Fitting the suction tube ............20 Adjusting the injection rate ............. 20 Changing the motor piston .............
Page 7 Connections (NPT/BSP male): Ø 80x90 mm [3” M] Hydraulic motor capacity (for every 2 clicks of the piston): about 0.53 l [0.14 US Gallons] NOTE: The Dosatron is not preset, see chapter ADJUSTING THE INJECTING RATE UNIT SIZE Depth: cm ["] 22.3 [8 13/16]...
Page 8 PACKAGE SIZE: 106 x 69 x 26 cm [41 47/64" x 27 11/64" x 10 15/64"] PACKAGE SIZE: ± 19 kg [± 41.88 lbs] SHIPPING CONTENTS: 1 Dosatron / 1 suction hove with strainer / 1 owner's manual © ©...
Page 9 Precise, simple and reliable A unique technology associating all dosing functions Installed directly in the water supply line, the DOSATRON operates by using water pressure as the power source. The water activates the DOSATRON, which takes up the required percentage of concentrate. Inside the DOSATRON, the concentrate is mixed with the water.
Page 10: Precautions
- During any intervention the operator or to its own water source, you must stay in front of the DOSATRON must respect the regulations in and wear protective eyewear and force concerning protection of the gloves.
Page 11 - For installations subject to water - Adjustmentmust be made when hammer a protection device such as there is no pressure in the Dosatron. a check valve or union ball check -Turn off the water supply and allow must be fitted (pressure/flow control the pressure to drop to zero.
Page 12 IMPORTANT ! Not For Human Consumption. 5 - MAINTENANCE - Rinse the injection areas after using the DOSATRON. To do this, insert suction tube into a container of clean water and inject about 1/4 liter [8 1/2 US Fl.oz]. - Routine maintenance once a year will add to the life of your DOSATRON.
Page 13: Assembling The Dosatron
- a mounting bracket, - a suction tube with a strainer - 1 owner's manual Remove the plastic caps which block the inlet and outlet of your DOSATRON before connecting to the water supply. (Fig. 1A/B/C) - Open the Dosatron unit (Fig. 1E) - Remove the plug (Fig.
Page 14 WARNING: If the version being used features an EC probe, open the EC reader and remove the battery protective tab Fig. 1C Fig. 1D Fig. 1B Fig. 1A © © © © DOSATRON INTERNATIONAL / 13 DOSATRON INTERNATIONAL / 13 DOSATRON INTERNATIONAL /...
Page 15 ASSEMBLING THE DOSATRON (cont...) 2 practical scenarios that may be encountered: 1. The direction of the water flow in the Dosatron unit is identical to that of your water supply system: The unit can be directly installed without any preliminary work (please refer to "Warning! Remove the battery protective tab on the EC reader")
Page 16 Fit the EC reader onto the casing Fit the Dosatron regulator Close back the casing Remove the battery protective tab Fit the mixing unit onto the casing Install the Dosatron unit, as shown in the Quick Start-Up Guide © DOSATRON INTERNATIONAL / 15...
Page 17: Installation Hints
DOSATRON regulator. INSTALLATION HINTS The DOSATRON is delivered with a suction tube (cut it to the needed length) enabling its use with a large capacity concentrate container. The tube must be fitted with its strainer and weights.
Page 18 EXCESSIVE FLOW (as an indication) If your DOSATRON clicks more than 46 times, that is 23 cycles in 15 seconds, you are close to the superior flow limit. If you need more flow, you must install a DOSATRON with a superior capacity of flow (please ask advice).
Page 19: Using For The First Time
(optional equipment) : - By-pass in ON, the DOSATRON works and the concentrate is drawn up. - By-pass in OFF, the DOSATRON is stopped and does not draw up the product. - Open the water inlet valve slowly, the DOSATRON is self-priming.
Page 20: Maintenance
Fig. 5 piston motor. HOW TO DRAIN THE DOSATRON (in case of freezing temperature) - Turn off the water supply and let the pressure drop to zero. - Open the D30GL unit (Fig. 6).
Page 21: International Conversions
ADJUSTING THE INJECTION RATE (with pressure off) IMPORTANT ! Use no tools. Adjustment must be made when there is no pressure in the DOSATRON. - Turn off the water supply and allow the pressure to drop to zero. - Unscrew the locking ring (Fig. 10).
Page 22: Changing The Motor Piston
IMPORTANT ! Use no tool or metallic utensils ADVICE: Before dismantling any part of the injection assembly it is advisable to operate the DOSATRON, injecting clean water so as to rinse through the injection system. In this way, risks of contact with concentrated solutions in the injection assembly are minimized.
Page 23 - Put the valve components in the order shown in the diagram (Fig. 22). - Re-assemble the components in the reverse order to the dismantling process. - Close the D30GL unit (Fig. 7). © © DOSATRON INTERNATIONAL / 22 DOSATRON INTERNATIONAL / 22...
Page 24: Ec Probe
EC PROBE Controller and conductivity sensor ECTESTOC-3D-P DOSATRON SONDE 1R26-CTM-COS probe INSTALLATION Specially designed for the qualitative control of circulating fluids. A 3-digit LED display provides a direct reading of the metering and calibration values. A red light indicator makes it possible to check the internal battery charging level.
Page 25 CALIBRATION TO BE CARRIED OUT ONCE A YEAR The calibration and correct operation check of the EC reader is done using a 1.413 mS conductivity reference solution. Place the probe in the reference solution (not supplied). © © DOSATRON INTERNATIONAL / 24 DOSATRON INTERNATIONAL / 24...
Page 26 - The "NTC" thermistor probe is connected between the red and the white wires (10 K at 25°C) If any of the three measurements shows incorrect readings, your EC probe is to be replaced. NOTE: Measurements shall be made with the EC reader wiring disconnected. © DOSATRON INTERNATIONAL / 25...
Page 27 The red warning light flashes - Replace the 2 1.5 V AA size batteries. COMPLIANCE WITH EMC & ROHS DIRECTIVES The ECTESTOC-3D-P DOSATRON SONDE 1R26-CTM-COS probe complies with the following directives and provisions: Requirements regarding protection set forth in Directive 2004/108/EC on "electromagnetic compatibility".
Page 28: Reference Designation
V : Viscous Products ( > 400 cPs) (> 400 cPs) Dosing Seals: AF = PH 7-14 VF = PH 1-7 K = strong acids (>15%) Color : P = White [PVDF] Green [PP] Other extensions (consult us) © DOSATRON INTERNATIONAL / 27...
Page 29: Troubleshooting
Blocked suction Clean or replace it. tube or clogged strainer. Missing or worn suction Clean or replace it. check valve seal. Missing or worn Clean or replace it. plunger seal. Worn injection stem Replace it. © DOSATRON INTERNATIONAL / 28...
Page 30 EC PROBE Please refer to the EC PROBE section THE MANUFACTURER DECLINES ALL RESPONSIBILITY IF THE DOSATRON IS USED IN CONDITIONS THAT DO NOT CORRESPOND TO THE OPERATING INSTRUCTIONS AS INDICATED IN THIS MANUAL © DOSATRON INTERNATIONAL / 29...
Page 31: Limited Warranty
A filter (ex.: 300 mesh - 60 microns the original purchaser. depending on your water quality) must be used in front of the DOSATRON for To obtain warranty replacement of a the warranty to be valid. part, the DOSATRON must be returned with original proof of purchase receipt DOSATRON INTERNATIONAL S.A.S.
Page 32: Know Your Flow
KNOW YOUR FLOW A SIMPLE METHOD THE DOSATRON IS COMPOSED OF: In its up and down movement, you can hear the motor piston click: A driving volumetric hydraulic motor piston connected to : a dosing piston. 2 clicks = 1 motor...
Page 34 Courbes / Curves Diagramm / Curva Gráficos 35..........© © DOSATRON INTERNATIONAL / 34 DOSATRON INTERNATIONAL / 34...
Page 35 Pertes de charge Pressure loss Perdite di carico Perdidas de carga Caudal ..............36 © © DOSATRON INTERNATIONAL / 35 DOSATRON INTERNATIONAL / 35...
Page 38 Limite viscosité Curve di Viscosità Curvas de Viscosidad Limite de viscosidade ..............39 © © DOSATRON INTERNATIONAL / 38 DOSATRON INTERNATIONAL / 38...
Page 41 Recht vor, seine Geräte jederzeit zu verändern. Questo documento non costituisce un documento contrattuale e viene fornito soltanto a titolo indicativo. La società DOSATRON INTERNATIONAL si riserva il diritto di modificare i propri apparecchi in qualsiasi momento. Este documento no constituye un compromiso contractual y se suministra solamente a título orientativo.
Page 42 Rue Pascal - B.P. 6 - 33370 TRESSES (BORDEAUX) - FRANCE Tel. 33 (0)5 57 97 11 11 Fax. 33 (0)5 57 97 11 29 / 33 (0)5 57 97 10 85 e.mail : info@dosatron.com - http://www.dosatron.com © DOSATRON INTERNATIONAL S.A.S 2015...

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D30 gl 02 ecD30 gl 1 D30 gl 1 ec

dosatron D30 GL 02 Owner's Manual

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