UCHIDA AeroDieCut Operation Manual
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UCHIDA AeroDieCut Operation Manual

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OPERATION MANUAL
UCHIDA YOKO CO., LTD., TOKYO, JAPAN
79-231 V1.02

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Summary of Contents for UCHIDA AeroDieCut

  • Page 1 OPERATION MANUAL UCHIDA YOKO CO., LTD., TOKYO, JAPAN 79-231 V1.02...
  • Page 2 AeroDieCut OPERATION MANUAL ・ Use machine only after reading the "Safety Instructions" given below carefully. ・ These safety instructions are given to ensure that the machine will be used safely and properly and to prevent operators from sustaining harm and injuries.
  • Page 3 AeroDieCut OPERATION MANUAL Caution Don't put a hand into the cover or a clearance between parts. There is a danger of receiving an injury. Don't bring a hand, face, hair, sleeves of clothes and the like close to the rotating parts of the machine.

  • Page 4: Table Of Contents

    AeroDieCut OPERATION MANUAL Contents Introduction ........................5 1.1. Names of parts ......................5 1.2. Paper weight / quality ....................6 Operating instructions ......................7 2.1. Turning the power on ....................7 2.2. Initial setting ......................8 2.3. Job select ........................8 2.4. Paper setting ......................9 2.5. Check the condition of the Press plate ..............10 2.6.
  • Page 5 AeroDieCut OPERATION MANUAL Settings.......................... 30 6.1. Settings screen ...................... 30 6.1.1. Speed ......................30 6.1.2. Double feed check ..................31 6.1.3. Paper feed work time ..................31 6.1.4. Table position after work ................. 31 6.1.5. Tri-suction ....................... 31 6.1.6. Press Conditions..................... 32 Adjustment ........................

  • Page 6: Introduction

    AeroDieCut OPERATION MANUAL 1 Introduction 1.1. Names of parts Name Name Feed unit Press plate Feed table Protective plate Depth adjustment handle Die board Joint cable Paper carrying belt Press unit Cutting plate Top cover Plate holder Front cover Press roller...

  • Page 7: Paper Weight / Quality

    AeroDieCut OPERATION MANUAL Warning Don’t put hands inside work area. May result in severe injury. Don't touch any rotating part. There is a danger of receiving an injury. Don't open the cover of the equipment. There is a danger of receiving an injury or electric shock.

  • Page 8: Operating Instructions

    AeroDieCut OPERATION MANUAL 2. Operating instructions 2.1. Turning the power on Power on Opening screen Electric power cord AC 110-120V Home screen 50/60Hz 400W Warning Be sure to connect the power cord to a grounded outlet. If the ground is not securely connected,...

  • Page 9: Initial Setting

    AeroDieCut OPERATION MANUAL 2.2. Initial setting ① After turning on the power , INITIAL SETTING is displayed on the Home screen. ② Press INITIAL SETTING . ③ Initial setting starts by automatically. ・ Press roller moves to Home position。 ・ Hold to up the Die board.

  • Page 10: Paper Setting

    AeroDieCut OPERATION MANUAL 2.4. Paper setting ① Enter the number of sheets for operation. All the sheets on the feed table will feed in case 0 is entered in Quantity. Home screen ② If SET UP is displayed on the Home Screen, press SET UP .

  • Page 11: Check The Condition Of The Press Plate

    AeroDieCut OPERATION MANUAL Note. ・ Paper loading capacity is 4.00”. ・ Make sure that the paper stack does not exceed the MAX label. ・ It affects finishing accuracy if there is a gap between the side guide and the sheets.

  • Page 12: Job Start

    AeroDieCut OPERATION MANUAL ・ Do not place anything on the Press plate as it may cause a malfunction. 2.6. Job start ① Press START to start an automatic operation. The display will change to RUNNING . Home screen ② After processing the entered number of sheets in QUANTITY, the machine stops...

  • Page 13: Interruption

    AeroDieCut OPERATION MANUAL 2.7. Interruption Home screen ・ Press STOP and the machine will make an EMERGENCY stop even if the operation is underway. ・ Press END if you wish to stop the machine when the current sheet is completed.

  • Page 14: Job Data

    AeroDieCut OPERATION MANUAL 3. Job data 3.1. Details screen Home screen Details screen ・ Press DETAILS on the tab switch to display the Details screen. Details screen-1 Details screen-2 Details screen-3 ・ Press the tab in the Details screen to switch the input item.

  • Page 15: Imposition Control Screen

    AeroDieCut OPERATION MANUAL Save the current job data. Read the stored job data for reference. Decide the current job data. Switching the cut marks ON or OFF. The counter the Die board has been used for each saved data is displayed.

  • Page 16: Data Inputs

    AeroDieCut OPERATION MANUAL 3.3. Data inputs 3.3.1. Explanation of each data inputs ・ Can be change the value by touching each number. Explanation The level of pressurization on the opposite side press roller. ① Input the level after pressure adjustment.

  • Page 17: Inputs

    AeroDieCut OPERATION MANUAL 3.3.2. Inputs ◆ Case of single cutting ① Measure and input the dimension from the left end of the Die board to the blade. ② Input the layout of the design. ・ When cut marks are nothing.
  • Page 18 AeroDieCut OPERATION MANUAL ◆ Case of multiple cutting ① Measure and input the dimension from the left end of the Die board to the blade. ② Input the layout of the design. ・ When cut marks are nothing. Input the dimension from the left edge of the paper to the first cutting position.

  • Page 19: Data Save

    AeroDieCut OPERATION MANUAL ④ Select the number of times for multifaceted control. ⑤ Input each pitch according to the number of times for multifaceted control. 3.4. Data save ・ Up to 100 data can be saved. ① Press SAVE on the Details screen. Job-data list screen is displayed.
  • Page 20 AeroDieCut OPERATION MANUAL ③ Input the JOB NAME of NEW DATA and press OK to overwrite. Save confirmation screen Job-data list screen Moves to the next page. Moves to the previous page. Return to the Details screen. Save confirmation screen Select SAVED DATA to the next data.

  • Page 21: Data Read

    AeroDieCut OPERATION MANUAL 3.5. Data read 3.5.1. Read from Job No. ① Press to Job No. on Home screen. Job reading screen is displayed. Home screen Job reading screen ② Input the Job No. and press READ to read the data.

  • Page 22: Read From Job-Data List

    AeroDieCut OPERATION MANUAL 3.5.2. Read from Job-data list ① Press Job name on Home screen. Job-data list screen is displayed. ② Read the data by selecting any data on the Job-data list screen. Home screen Job-data list screen ③ After reading, the level of pressurization of the stored data is displayed before returning to the Home screen.

  • Page 23: Read Input Data

    AeroDieCut OPERATION MANUAL 3.5.3. Read input data ① Press READ on Details screen. Job-data list screen is displayed. ② Read the data by selecting any data on the Job-data list screen. Details screen Job-data list screen 3.6. Change saved data ①...

  • Page 24: Delete Saved Data

    AeroDieCut OPERATION MANUAL 3.7. Delete saved data ① Saved user data can be deleted with a press of clear. Job-data list screen...

  • Page 25: Die Board Setting

    AeroDieCut OPERATION MANUAL 4. Die board setting 4.1. Die board Changing ① Remove the two knobs. ② Slide the Press plate into the Plate holder. ③ Remove the Protective plate and put on the Plate holder. ④ Remove the set Die board.
  • Page 26 AeroDieCut OPERATION MANUAL ⑤ Slide to the front the Cutting plate. ⑥ Remove the set one and attach a new Cutting plate. ⑦ Make sure that it is firmly seated on the locating pin. Note. The cutting plate may warp with continue to used. If the paper jam due to warpage, use the attached Countersunk head screw to increase the fixing points.
  • Page 27 AeroDieCut OPERATION MANUAL ⑧ Set a new Die board. ・ Set the Die board is under the left and right metal fittings. ・ Set the Die board by pressing it firmly to the left opposite. ・ Tighten the blade die fixing knob to prevent the blade die from tilting.

  • Page 28: Adjustment Of The Level Of Pressurization

    AeroDieCut OPERATION MANUAL 4.2. Adjustment of the level of pressurization ① Loosen the Clamp lever. Dial ② Turn the level of pressurization to 0. Loosen ③ Tighten the Clamp lever. Tighten Clamp lever ④ Set the Die board and cut it.

  • Page 29: Manual Control

    AeroDieCut OPERATION MANUAL 5. Manual control 5.1. Manual control screen Manual control screen Home screen ・ Press MANUAL on the tab switch, Manual control screen is displayed. ・ It will not switch unless the initial setting. ・ Operable functions change depending on the position of the Die board.
  • Page 30 AeroDieCut OPERATION MANUAL When the Die board is ‘’up’’ The Paper carrying belt is fed at the set speed only while pressed. The Paper carrying belt is fed at the low speed only while pressed. The Paper carrying belt is reverse fed at the low speed only while pressed.

  • Page 31: Settings

    AeroDieCut OPERATION MANUAL 6. Settings 6.1. Settings screen Home screen Settings screen ・ Press SETTINGS on the tab switch, Settings screen is displayed. Settings screen Press conditions screen ・ Press PRESS CONDITIONS , Press conditions screen is displayed. 6.1.1. Speed ◆...

  • Page 32: Double Feed Check

    AeroDieCut OPERATION MANUAL 6.1.2. Double feed check ◆ Ultra-sonic double feed detection The ultra-sonic sensor detects multi-layered sheet and · prevents double feed. By pressing the button shown on the right image, the · ultra-sonic sensor can be activated / deactivated.

  • Page 33: Press Conditions

    AeroDieCut OPERATION MANUAL ◆ Front blow power ・ The Front blow power can be change in the range of 1～10. ・ 10 is default setting. ・ Down the Front blow power is effective for paper skew. ・ Up the Front blow power is effective for feeding heavy paper and double feeding.
  • Page 34 AeroDieCut OPERATION MANUAL ◆Paper interval CLOSE is default setting. ・ ・ Case of CLOSE . ① Cut the first paper. ② Immediately after cutting, feed the next paper and cut. →The cutting speed becomes faster by closing the paper interval.

  • Page 35: Adjustment

    AeroDieCut OPERATION MANUAL 7. Adjustment 7.1. Respond for Feeding direction shift 7.1.1. image shift compensation screen Home screen Image shift compensation screen ○ i Press the switch to Image shift compensation screen is displayed. ・ Image shift compensation screen ・ Can be save four correction settings that correspond to print misalignment.

  • Page 36: Cutting Position Adjustment

    AeroDieCut OPERATION MANUAL 7.1.2. Cutting position adjustment ◆ Case of print is shifted to the left of the cutting position. ① Shift the cutting position to the left. ② Measure the value of shift and input a ''-'' value. ◆ Case of print is shifted to the right of the cutting position.

  • Page 37: Stretch/Shrink Adjustment

    AeroDieCut OPERATION MANUAL 7.1.3. Stretch/Shrink adjustment ※This method is effective only for multifaceted control. ※The adjustment is effective for the position where the paper is cutting, not for the shape of Die board. ◆Case of print is gradually shifted to the left from the cutting position.

  • Page 38: Respond For Shift Of Depth Direction

    AeroDieCut OPERATION MANUAL 7.2. Respond for shift of depth direction ・ Adjust the position of the Feed unit to respond with the shift in the depth direction. ・ Use the pointer on the side of the Feed unit as a guide to adjust the Depth adjustment handle.

  • Page 39: Respond To Printing Skew

    AeroDieCut OPERATION MANUAL 7.3. Respond to printing skew ・ Adjust the tilt of the Feed guide to respond with the printing skew. ・ Use the pointer above the Feed guide as a guide to adjust the Skew adjusting dial. ◆Case of the print is skewed clockwise.

  • Page 40: Message Dialog

    AeroDieCut OPERATION MANUAL 8. Message dialog ・Top safety cover ・Front safety cover E-02 ・Safety cover for Option unit or Gear cover. Displayed when one of the above is open. The display clears when the cover is closed. Displayed when Plate holder remains inside the press plate.
  • Page 41 AeroDieCut OPERATION MANUAL Displayed when try to move to another screen while inputting data in the details screen. A-10 Discard the input contents when press the OK . Return to the input scree when press the RETURN. Displayed when the data tried to call was the default data.
  • Page 42 AeroDieCut OPERATION MANUAL Displayed when the press roller rail is running out of grease. A-18 Please contact your dealer and greased up. The displayed clears when press the OK. Displayed when the paper was not fed within a set time period.
  • Page 43 AeroDieCut OPERATION MANUAL Displayed when the die board does not move up and down within a set time period. E-30 The displayed clears when press the RETURN. Displayed when the feed table does not move up and down within a certain period of time.

  • Page 44: Maintenance

    AeroDieCut OPERATION MANUAL Displayed when a communication error occurs in E-37 the control board. Displayed when an error occurs in the driver of E-38 the servo motor for feeding. Displayed when an error occurs in the driver of E-39 the servo motor for pressurization.

  • Page 45: Troubleshooting

    AeroDieCut OPERATION MANUAL 10. Troubleshooting ① Paper is not fed well. ・ UP to the Suction power.（ Page31） ・ Shorten the PAPER FEED WORK TIME.（ Page31） ・ Make sure the paper set guide is not too tight. ・ Make sure that the paper is not charged with static electricity.
  • Page 46 AeroDieCut OPERATION MANUAL ⑤ The cutting position in the feed direction is not stable. ・ Adjust the positional deviation depending on the pressurization direction. （ Page32） ・ Set the pressurization direction to ONE WAY. （ Page32） ・ Make sure the paper is loaded correctly.

  • Page 47: Product Specifications

    AeroDieCut OPERATION MANUAL 11. Product specifications Specifications Pressurization system Rotary press cylinder Die board type THOMSON Multifaceted control Up to 5 Paper feeding method Tri-suction upper belt feeding mechanism Input tray capacity MAX 4.000” Maximum paper size W14.33” x L20.28”（B3）...
  • Page 48 If this “Operation Manual” is stained or lost, make contact with the distributor or our salesman or customer service section to ask for a new operation manual after making sure of its contents. When ordering consumables or parts, be sure to specify the machine model. UCHIDA YOKO CO., LTD., TOKYO, JAPAN...

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