Osaka COC 30 Operating Instructions Manual

Osaka COC 30 Operating Instructions Manual

Oven controller

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COC 30
MICROPROCESSOR-BASED
DIGITAL ELECTRONIC
OVENS CONTROLLER
OPERATING INSTRUCTIONS
FOREWORD
This manual contains the information necessary for the product
to be installed correctly and also instructions for its
maintenance and use; we therefore recommend that the
utmost attention is paid to the following instructions.
Though this manual has been issued with the greatest care,
OSAKA. will not take any responsibility deriving from its use.
The same applies to each person or Company involved in the
issuing of this manual.
This document is the exclusive property of OSAKA. which
forbids any reproduction and divulgation , even in part, of the
document, unless expressly authorized.
OSAKA. reserves the right to make any formal or functional
changes at any moment and without any notice.
ÍNDEX
1
INSTRUMENT DESCRIPTION
1.1
GENERAL DESCRIPTION
1.2
FRONT PANEL DESCRIPTION
2
PROGRAMMING
2.1
RUN/STAND BY
2.2
SELECTING STORED PROGRAMMES
2.3
FAST PROGRAMMING OF SET POINTS AND
POWERS IN %
2.4
SETTING THE TIME AND DAY
2.5
SETTING THE COOKING TIME
2.6
SETTING THE AUTOMATIC SWITCH ON TIME
2.7
PARAMETERS PROGRAMMING
2.8
PARAMETERS PROGRAMMING LEVELS..
3
INFORMATION ON INSTALLATION AND USE
3.1
PERMITTED USE
3.2
MECHANICAL MOUNTING
3.3
ELECTRICAL CONNECTIONS
3.4
ELECTRICAL WIRING DIAGRAM
4
FUNCTIONS
4.1
MEASURING AND VISUALIZATION
4.2
TEMPERATURE AND POWER REGULATOR
4.3
TEMPERATURE ALARMS
4.4
OVEN LIGHT CONTROL
4.5
STEAMER AND STEAM INJECTION CONTROL
OSAKA OPERATING INSTRUCTIONS –COC 30- Page
4.6
EXTRACTOR CONTROL
4.7
AUXILIARY OUTPUT AND AUXILIARY REGULATOR
(AUX
4.8
DIGITAL INPUTS
4.9
RS 485 SERIAL INTERFACE
5
PROGRAMMABLE PARAMETERS
5.1
PARAMETERS TABLE
5.2
PARAMETERS DESCRIPTION
6
PROBLEMS , MAINTENANCE AND GUARANTEE 6
6.1
ERROR SIGNALLING
6.2
CLEANING
6.3
GUARANTEE AND REPAIRS
7
TECHNICAL DATA
7.1
ELECTRICAL DATA
7.2
MECHANICAL DATA
7.3
MECHANICAL DIMENSIONS, PANEL CUT-OUT AND
MOUNTING
7.4
FUNCTIONAL DATA
7.5
MEASUREMENT RANGE TABLE
7.6
INSTRUMENT ORDERING CODE
DE
1 – INSTRUMENT DESCRIPTION
1.1 – GENERAL DESCRIPTION
Model COC 30 is a microprocessor-based digital controller
designed to command ovens, particularly those used in
bakeries.
The instrument's main feature is the possibility to have
separate control over the temperature and heating powers for
the TOP and FLOOR of the oven, as well as commanding the
oven's lighting, extractor, the steamer and the steam injector.
The instrument can store up to 8 different cooking programmes
and a maximum of 7 relay outputs, up to 4 inputs for
thermocouples (J or K) or thermoresistances (Pt100) and 3
configurable digital inputs.
An internal clock makes it possible to programme the oven to
switch on automatically at the desired time, set cooking time
and, if desired, the automatic switching off of the oven.
The instrument also offers the possibility of having an RS485
serial
communication
communication protocol.
Other important functions present include: output power
limitation, automatic steam injection control, temperature
alarms, steamer temperature adjustment, automatic enabling
of extractor fan once cooking is terminated and configurable
auxiliary output.
-
1.1.2
FRONT PANEL DESCRIPTION
1 - P Key: Used for accessing function parameter
programming and for confirming selections.
2 - DOWN (and AUX) Key: Used to decrease the values to be
set and for parameter selection. If held down, it also makes it
possible to pass to the previous programme level to exit
programming mode.
When not in programming mode and if suitably programmed, it
allows control of the AUX output.
3 - UP (and SEL IN) Key: Used to increase the values to be
set and for parameter selection. If held down, it also makes it
possible to pass to the previous programme level to exit
programming mode.
When not in programming mode, allows display of steam and
auxiliary probe temperatures.
4 - ON/OFF Key: Used to switch the control device on (RUN
mode) or off (STAND-BY mode).
5 - PW LIM Key: Used to enable/disable the power limiter.
6 - SEL PRG Key: Used to access programme selection
1
interface
with
MODBUS-RTU

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Summary of Contents for Osaka COC 30

  • Page 1 Though this manual has been issued with the greatest care, configurable digital inputs. OSAKA. will not take any responsibility deriving from its use. An internal clock makes it possible to programme the oven to The same applies to each person or Company involved in the switch on automatically at the desired time, set cooking time issuing of this manual.
  • Page 2 FLOOR power bar will flash and can then be modified as 29 - PW LIM Led: Indicates that the power limit function is on. described above. 30 - STAND-BY Led: Indicates that the control device is in STAND-BY mode. OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 3: Setting The Time And Day

    At the programmed time, the control device will Once the parameter has been selected, if the SET1 Led is off it switch on automatically. means that the parameter can only be programmed in the OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 4 Press the ON/OFF key to modify the visibility of the parameter: the SET1 led will change status, thus indicating the OSAKA. and its legal representatives do not assume any parameter’s level of accessibility (on = “OPr” and “CnF”; off = responsibility for any damage to people, things or animals “CnF”...
  • Page 5: Probe Control

    50%). With the COC 30, it is possible to have split temperature This occurs in any case when, without the limiter being on, the control for the TOP and FLOOR, or alternatively a single sum of the two powers is less than 100%.
  • Page 6: Light (Led)

    Output is therefore activated manually by pressing the INJ. key LIGHT led. and remains active, even when the key is released, for the time set under the “Slt” par. OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 7 (in sec.) output is activated by pressing the DOWN/AUX key (or by that can be set under the “Edt” parameter. activating a suitably programmed digital input). OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 8: Digital Inputs

    HS1 Regulator differential 1 1 ÷ 999 (TOP) The software protocol adopted for COC is a MODBUS RTU type, widely used in several PLC and supervision programs OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 9 Delay activation of alarm 0 ÷ 999 Serial port baud rate bau 1-2-3-4-5 (com) seg. (com) Programming access LoC / Lor Alarm type AL2 Ab / dE (com) through serial port rs485 (com) OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 10 “A1L” but referred to the floor temperature alarm. function digital input 1 must perform. A2H – UPPER ALARM 2 THRESHOLD (FLOOR): same as 0 = No function (not operative) “A1H” but referred to the floor temperature alarm. OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 11 (=OFF) or monostable 6 - PROBLEMS, MAINTENANCE AND GUARANTEE (ON). In practice, bistable operation means that the first time the EXTR. Key is pressed the output activates and remains OSAKA OPERATING INSTRUCTIONS –COC 30- Page...
  • Page 12 The faulty product must be shipped to OSAKA with a detailed description of the faults found, without any fees or charge for OSAKA, except in the event of alternative agreements.
  • Page 13 -50 ... 600 °C Model D - 58 ... 999 °F 7.6 - INSTRUMENT ORDERING CODE COC 30 a b c d e f g hh a : INPUTS TYPE C = thermocouples (J - K) D = thermoresistances Pt100...

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Coc 30-jksP000008

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