OTC 5214 Operating Instructions Manual

Forklift jack

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655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Website: otctools.com
© Bosch Automotive Service Solutions Inc.
Forklift Jack
Scissors
Max. Capacity: 4 ton
Scissors Low Height: 2-5/32 in. (55 mm)
Scissors High Height: 17-29/32 in. (455 mm)
Cylinder
Max. Capacity: 5 ton
Cylinder Low Height: 16-9/64 in. (410 mm)
Cylinder High Height: 28-3/4 in. (730 mm)
1
Part
No.
Item
Req'd
No.
No.
1
546284
1
Parts List &
Operating Instructions
for:
Weight: 95 lbs.
Power Unit
(See back of sheet 2 of 4)
Scissors Assembly
(See sheet 2 of 4)
Description
Warning / Logo Decal
Sheet No.
Issue Date: Rev. C August 29, 2018
Form No. 546285
5214
1 of 4

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Summary of Contents for OTC 5214

  • Page 1 Tech. Serv.: (800) 533-6127 Parts List & Fax: (800) 955-8329 Operating Instructions Order Entry: (800) 533-6127 Fax: (800) 283-8665 for: 5214 International Sales: (507) 455-7223 Fax: (507) 455-7063 Website: otctools.com Forklift Jack Scissors Max. Capacity: 4 ton Scissors Low Height: 2-5/32 in. (55 mm) Scissors High Height: 17-29/32 in.
  • Page 2 Parts List & Operating Instructions Form No. 546285, Sheet 1 of 4, Back Forklift Jack Assembly...
  • Page 3: Parts List

    Parts List & Operating Instructions Form No. 546285 Parts List Item Description Item Description Item Description Lifting Arm Piston Rod Washer Base Frame Pump Block (No. 547234) Washer Wheel Axle Retaining Ring Spacer Castor Axle Retaining Ring Pump Block Housing Castor Retaining Ring (No.
  • Page 4 Parts List & Operating Instructions Form No. 546285, Sheet 2 of 4, Back Replacement Parts and Kits Item Item Item No. Qty. Description No. Qty. Description No. Qty. Description No. 547229 Seal Kit includes: No. 547244 Handle Lock Kit No. 547233 Safety Valve includes O-ring includes: O-ring...
  • Page 5: Safety Precautions

    See Figure 1. • Do not modify the jack or use adapters unless approved or supplied by OTC. • Lower the jack slowly and carefully while watching the position of the jack lifting arm or cylinder saddle.
  • Page 6 Parts List & Operating Instructions Form No. 546285, Sheet 3 of 4, Back Bleeding Air from the Forklift Jack Air can accumulate within a hydraulic system during shipment or after prolonged use. This entrapped air causes the jack to respond slowly or feel “spongy.” To remove the air: 1.
  • Page 7: Preventive Maintenance

    1. Release valve is closed 1. Open or clean release valve. Jack retracts slowly 1. Cylinder damaged internally 1. Send jack to OTC authorized service center for repair. 2. Poor clearance between release 2. Turn the release valve nut clockwise (CW) bracket and pumping handle one or two turns.

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