OTC 1546 Parts List & Operating Instructions

Racing jack max. capacity: 6,000 lbs. (2,722 kg)

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655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
WARNING: To prevent personal injury and/or damage to equipment,
• Read, understand, and follow instructions and safety precautions, including ASME PASE, Part 10 for service jacks. If the operator cannot
read these instructions, operating instructions and safety precautions must be read and discussed in the operator's native language.
• Before using the service jack to lift a vehicle, refer to the vehicle service manual for recommended lifting surfaces on the vehicle chassis.
• Wear eye protection that meets ANSI Z87.1 and OSHA standards.
• Inspect the jack before each use; do not use the jack if it's damaged, altered, or in poor condition.
• Use the jack for lifting purposes only; use approved safety stands to support the axles before working on the vehicle.
• Never exceed the rated lifting capacity of the jack.
• Use the jack on a hard, level surface. The jack must be free to roll without obstruction while lifting or lowering the vehicle. The wheels
of the vehicle must be in the straight-ahead position, with the hand brake released.
• Center the load on the jack saddle. Off-center loads can damage seals and cause jack failure.
• Lift only dead weight. Do not move the jack while it is supporting a vehicle.
• Stay clear of lifted loads. Use approved safety stands to support the axles before making repairs. Do not use blocks or other extenders
between the saddle and the load being lifted.
• Do not adjust the safety valve.
• Lower the jack slowly and carefully while watching the position of the jack saddle.
• Use only approved hydraulic fluid (Chevron AW Hydraulic Oil MV or equivalent). The use of alcohol, hydraulic brake fluid, or transmission oil could
damage seals and result in jack failure.
• Do not modify the jack, or use adapters, unless approved or supplied by OTC.
© Bosch Automotive Service Solutions Inc.
Racing Jack
Max. Capacity: 6,000 lbs. (2,722 kg)

Safety Precautions

This guide cannot cover every situation, so always do the job with safety first.
Parts List & Operating Instructions for: 1546
Issue Date: Rev. C, October 26, 2017
Form No. 577597
Sheet No. 1 of 4

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Summary of Contents for OTC 1546

  • Page 1 • Use only approved hydraulic fluid (Chevron AW Hydraulic Oil MV or equivalent). The use of alcohol, hydraulic brake fluid, or transmission oil could damage seals and result in jack failure. • Do not modify the jack, or use adapters, unless approved or supplied by OTC. This guide cannot cover every situation, so always do the job with safety first.
  • Page 2 Parts List & Operating Instructions Form No. 577597, Sheet 1 of 4, Back Jack Parts List...
  • Page 3 This document contains product parts lists and information regarding operation and maintenance. Items listed in the parts list have been carefully tested and selected by OTC. Therefore, use only OTC replacement parts. Product questions may be directed to the OTC Technical Service Department at (800) 533-6127.
  • Page 4 Parts List & Operating Instructions Form No. 577597, Sheet 2 of 4, Back Hydraulic Unit Parts List...
  • Page 5 This document contains product parts lists and information regarding operation and maintenance. Items listed in the parts list have been carefully tested and selected by OTC. Therefore, use only OTC replacement parts. Product questions may be directed to the OTC Technical Service Department at (800) 533-6127.
  • Page 6 Parts List & Operating Instructions Form No. 577597, Sheet 3 of 4, Back Setup Operating Instructions Assemble the Handle 1. Close the release valve by turning the handle completely clockwise. 1. Loosen the thumb screw on the back of the handle socket. 2.
  • Page 7 Jack will not retract 1. Release valve is closed. 1. Open or clean release valve. Jack retracts slowly 1. Send jack to OTC authorized service center for repair; 1. Cylinder damaged internally. 2. Link section is binding. refer to OTC Form No. 104060.

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