W.E.S.T. Elektronik PAM-199-P-PFN Technical Documentation Manual

Universal power amplifier with profinetio interface
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PAM-199-P-PFN
Universal power amplifier with ProfinetIO interface

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Summary of Contents for W.E.S.T. Elektronik PAM-199-P-PFN

  • Page 1 Technical Documentation PAM-199-P-PFN Universal power amplifier with ProfinetIO interface...
  • Page 2: Table Of Contents

    ACC (Auto adaptation of the closed loop current controller) ..............27 5.6.6 PPWM (Solenoid current controller P gain) ....................28 5.6.7 IPWM (Solenoid current controller I gain) ....................28 Process data (Monitoring) ..........................28 Appendix ..................................29 Page 2 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 3 Definition status word 1 ..........................38 7.6.3 Definition status word 2 ..........................39 Parameterizing via Profibus ..........................40 7.7.1 Procedure ..............................40 7.7.2 Parameter list mode 195 ..........................41 7.7.3 Parameter list mode 196 ..........................42 Notes ..................................43 Page 3 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 4: General Information

    1 General Information Order Number PAM-199-P-PFN - universal power amplifier for directional valves or two pressure or throttle valves with ProfinetIO interface Alternative products PAM-199-P-PDP - universal power amplifier for directional valves or two pressure or throttle valves with ProfibusDP interface...
  • Page 5: Symbols Used

    We reserve the right to make technical modifications due to further development of the product described in this manual. The technical information and dimensions are non-binding. No claims may be made based on them. This document is protected by copyright. Page 5 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 6: Safety Instructions

     The module may not be used in an explosive environment.  To ensure adequate cooling the ventilation slots must not be covered.  The device must be disposed of in accordance with national statutory provisions. Page 6 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 7: Characteristics

    Free parameterization of RAMPS, MIN / MAX, PWM, output current and DITHER  Range of the rated output current up to 2.6 A  Simple and application orientated parameter settings via WPC-software  Failure monitoring and extended function check Page 7 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 8: Device Description

    Klemmblöcke (steckbar) 22 23 24 Terminals (removable) W.E.ST. LEDs Ready A Supply Error Interface Feldbus Status Anzeigen State Fieldbus status display LinkAct1 LinkAct2 Feldbus / Fieldbus 9 10 11 12 Profinet 14 15 16 Page 8 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 9: Use And Application

    Switched inductances (relays and valve coils connected to the same power supply) must always be provided with appropriate overvoltage protection directly at the coil. Page 9 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 10: Typical System Structure

    This minimal system consists of the following components: (*1) proportional (directional) valve (*2) hydraulic cylinder (*3) PAM-199-P-PFN (*4) interface to PLC with ProfinetIO and digital signals 3.2.2 Function 196 This minimal system consists of the following components: (*1) proportional valve(s)
  • Page 11: Method Of Operation

    WPC program can be activated. CAUTION! The WPC program will take the whole control over the device then. The Enable signal at PIN 8 and the bus interface are inoperable in this case. Page 11 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 12: Function Modes And Technical Description

    Both yellow LEDs flash oppositely every 1 s: The nonvolatile stored parameters YELLOW + YELLOW are inconsistent! To acknowledge the error the data have to be saved with the SAVE command or the corresponding button in the WPC. Page 12 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 13: Led Indications Fieldbus (Second Section)

    Working network connected to port 1. FLICKERING: Data traffic with network at port 1. GREEN LinkAct2: OFF: No connection at port 2. ON (Pulse): Working network connected to port 2. FLICKERING: Data traffic with network at port 2. Page 13 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 14: Input And Output Signals

    This digital input signal linked with the software enabling initializes the application and re- leases the ramp function and power stage. READY output: PIN 1 Module is ready, no errors are detected OFF: ENABLE is deactivated or an error was detected. Page 14 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 15: Circuit Diagram

    Circuit diagram Page 15 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 16: Typical Wiring

    Typical wiring Power supply Digital Ready Solenoid A outputs Shield Solenoid B Digital Enable inputs Shield LinkAct 1 Profinet IO 0 V (GND) LinkAct 2 Profinet IO Page 16 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 17: Technical Data

    -20… 70 Storage temperature [°C] Humidity < 95 (non-condensing) Connections Communication USB type B Ethernet RJ45 Plug connectors 4-pole terminal blocks via the DIN mounting rail EN 61000-6-2: 8/2005 EN 61000-6-4: 6/2007 ; A1:2011 Page 17 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 18: Parameter

    Parameters of the power stage CURRENT 1000 Rated solenoid current DAMPL 0.01 % Dither amplitude DFREQ Dither frequency 2352 PWM frequency Current loop auto adjustment PPWM P-Gain of the current loop IPWM I-Gain of the current loop Page 18 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 19: Parameter List 196

    0.01 % Dither amplitude DAMPL:B 0.01 % DFREQ:A Dither frequency DFREQ:B PWM:A 2352 PWM frequency PWM:B 2352 Current loop auto adjustment PPWM:A P-Gain of the current loop PPWM:B IPWM:A I-Gain of the current loop IPWM:B Page 19 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 20: Basic Parameters

    READY output. Deactivating is possible especially for troubleshooting. AUTO MODE: The module checks each second the actual failure status, which will (in case of a per- sistent error) trigger the LED and the READY output for a short time. Page 20 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 21: Passfb (Password For Fieldbus)

    CAUTION: If CC command is used, parameters MIN, MAX and TRIGGER have to be considered. CC and those commands affect each other. Pay attention to that if it is necessary to use both kind of settings at the same time. Page 21 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 22: Input Signal Adaption

    The first quadrant means the ramp up and the second quadrant means the ramp down time. The ramp time is related to 100 % signal step. The ramp function is adjustable independently for each channel. AA:UP AA:DOWN AB:UP AB:DOWN Page 22 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 23: Output Signal Adaption

    For the input of the characteristics linearization, the WPC-300 program provides a table and a graphic data input. The input signal is mapped on to the X-axis and the output signal is mapped on to the Y-axis. Page 23 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 24 For the input of the characteristics linearization, the WPC-300 program provides a table and a graphic data input. The input signal is mapped on to the X-axis and the output signal is mapped on to the Y-axis. Page 24 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 25: Min (Overlap Compensation)

    This dead band is necessary, in order to avoid unrequested activations caused by small variations of the input signal. If this module is used in a position controls, the TRIGGER value should be reduced (typical: 1…10). Page 25 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 26: Parameters Of The Power Stage

    The DITHER frequency should not be confused with the PWM frequency. In some proportional valve documentations a mistake is done by the definition of the DITHER / PWM frequency. It is recognizable by missing information about the DITHER amplitude. Page 26 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 27: Pwm (Pwm Frequency)

    5.6.5 ACC (Auto adaptation of the closed loop current controller) Command Parameters Unit Group x= ON|OFF Operation mode of the closed loop current control. In automatic mode PPWM and IPWM are calculated depending on the preset PWM-frequency. OFF: Manual adjustment. Page 27 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 28: Ppwm (Solenoid Current Controller P Gain)

    Command value to current controller channel B Output current to solenoid A Output current to solenoid B The process data are the variable values which can be continuously observed on the monitor or on the oscillo- scope. Page 28 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 29: Appendix

    Internal data error: execute the command / press the button SAVE to delete the data error. The system reloads the DEFAULT data. With the WPC-300 operating program the failure can be localized directly via the monitor. Page 29 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 30: Description Of The Command Structure

    EEPROM – Data error of the memory, SAVE should be executed SYS_ERROR – Internal error SOLENOID A – Error (e.g. broken wire) at output A SOLENOID B – Error (e.g. broken wire) at output B Page 30 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 31: Profinet Io Rt Interface

    In the configuration of transmission, 32 bytes for input and 32 bytes for output must be pre-adjusted. Page 31 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 32: Io Description

    DEMAND VALUE B Target value for controlling the valve for channel B in mode 196 PARA VALUE Parameter value which should be transmitted PARA ADDRESS Address of the parameter which should be changed or read out Page 32 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 33 Control signal to the valve at channel B in mode 196 SOLENOID CURRENT A Actual current at solenoid A SOLENOID CURRENT B Actual current at solenoid B PARAMETER VALUE With PARA READ requested parameter value Page 33 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 34: Commands Via Profinet

    Demand value WB High 0… 16383 Demand value WB Low 100 % = 0x3FFF Parameterwert Hi (MSB) Abhängig Abhängig vom gewählten long gewählten Parameter Parameter Parameterwert Lo (LSB) Parameterindex (Adresse) Hi 0… 0x2035 Parameterindex (Adresse) Lo Page 34 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 35: Definition Control Word 1

    7.5.2 Definition control word 1 Byte 0 – control word 1 High Function ENABLE B Enabling of channel B ENABLE Enabling of the controller (channel A) Byte 1 – control word 1 Low Function Page 35 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 36: Definition Control Word 2

    LIVEBIT IN Starts communication and serves as watchdog Byte 3 – control word 1 Low Function PARA READ Reading out the selected address PARA VALID Transmitting parameterization PARA MODE Activation of the parameterizing mode Page 36 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 37: Feedback Via Profinet

    Solenoid current A High 0… 2600 Solenoid current A Low Solenoid current B High 0… 2600 Solenoid current B Low Parameter value High … Depending on Depending on … long Parameter Parameter Parameter value Low Page 37 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 38: Definition Status Word 1

    READY A Readiness of channel A READY System is enabled and no errors are detected Byte 1 – status word Low Function Error at solenoid B IB ERROR Error at solenoid A IA ERROR Page 38 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 39: Definition Status Word 2

    Data overflow Profinet BUFFEROV Check sum error Profinet CHKERROR Internal data error DERROR Byte 3 – status word Low Function LIVEBIT OUT Monitoring of the communication PARA READY Parameterization successful PARA ACTIVE Parameterization via fieldbus active Page 39 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 40: Parameterizing Via Profibus

    To simplify parameterizing via bus only the step has to be chosen, not the exact frequency. The lowest possible frequency is 61 Hz on step 1 and the highest possible frequency is 2604 Hz on step 20. The adjustable values are described in chapter PWM 5.6.4. Page 40 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 41: Parameter List Mode 195

    PPWM 0x0001… 0x0064 1… 0x2033 IPWM (0x0000… 0xEA60) 60000) 0x2100 SAVE (0… 0x0001… 0x989680 1… 10000000 0x2200 Demand of the frequency step, not the real value. See description at 7.7.1 and list at 5.6.4. Page 41 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 42: Parameter List Mode 196

    Demand of the frequency step, not the real value. See description at 7.7.1 and list at 5.6.4. Demand of the frequency step, not the real value. See description at 7.7.1 and list at 5.6.4. Page 42 of 43 PAM-199-P-PFN 05.06.2020...
  • Page 43: Notes

    8 Notes Page 43 of 43 PAM-199-P-PFN 05.06.2020...

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