Rockwell Automation Allen-Bradley 140U Installation Instructions Manual
Rockwell Automation Allen-Bradley 140U Installation Instructions Manual

Rockwell Automation Allen-Bradley 140U Installation Instructions Manual

N-frame circuit breakers and molded case switches
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Installation Instructions for Bul. 140U N-Frame Circuit Breakers and Molded
DO NOT ATTEMPT TO INSTALL OR PERFORM MAIN-
TENANCE ON EQUIPMENT WHILE IT IS ENERGIZED.
DEATH, SEVERE PERSONAL INJURY, OR SUBSTAN-
TIAL PROPERTY DAMAGE CAN RESULT FROM
CONTACT WITH ENERGIZED EQUIPMENT. ALWAYS
VERIFY THAT NO VOLTAGE IS PRESENT BEFORE
PROCEEDING WITH THE TASK, AND ALWAYS FOL-
LOW GENERALLY ACCEPTED SAFETY PROCE-
DURES.
ALLEN-BRADLEY IS NOT LIABLE FOR THE MISAPPLI-
CATION OR MISINSTALLATION OF ITS PRODUCTS.
The user is cautioned to observe all recommendations,
warnings and cautions relating to the safety of personnel
and equipment as well as general and local health and
safety laws, codes and procedures.
The recommendations and information contained herein
are based on Rockwell experience and judgement, but
should not be considered to be all-inclusive or covering
every application or circumstance which may arise. If any
questions arise, contact Rockwell for further information
or instructions.
1. INTRODUCTION
The N-Frame Circuit Breaker (Figure 1-1) are 690VAC
maximum rated devices, 600V for UL applications, and
have integral trip units. Available current ratings are up
to 1600 Amp, 1200 for UL applications. I N-Frame Circuit
Breakers and molded case switches are listed in ac-
cordance with Underwriters Laboratories, Inc. Standard
UL-489 and satisfy the requirements of the International
Electrotechnical Commission Recommendations No. IEC
60947-2.
The Trip Units are AC only devices that employ
microprocessor based technology that provides true
RMS current sensing means for proper correlation
with thermal characteristics of conductors and equipment.
The primary function of the Trip Unit is circuit protection.
This is achieved by analyzing the secondary current
40752-195 (1)
Effective 2/2011
Case Switches
Figure 1-1 N-Frame Circuit Breaker
signal received from the circuit breaker current sensors and
initiating trip signals to the circuit breaker shunt trip when
pre-set current levels and time delay setting are exceeded.
Low level ground fault protection with an adjustable time
delay is supplied when appropriate trip types are selected.
In open air at 40º C, a N-Frame Circuit Breaker with a
Trip Unit will carry continuously up to 1200 amperes without
exceeding a 50º C rise at the terminals. The calibration
of the trip unit is insensitive to ambient temperatures over
a range of -20º to +55º C. However, the trip unit contains
thermal temperature protective circuitry that initiates a trip
operation for self-protection if the internal ambient tem-
perature at the printed circuit board (PCB) reaches approxi-
mately 90º C. For ambient conditions above 40º C, derat-
ing of the circuit breaker should be considered to avoid
exceeding a safe terminal temperature operation range.
Consult Allen-Bradley for recommendations.
Bul. 140U
1

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Summary of Contents for Rockwell Automation Allen-Bradley 140U

  • Page 1 Bul. 140U Installation Instructions for Bul. 140U N-Frame Circuit Breakers and Molded Case Switches DO NOT ATTEMPT TO INSTALL OR PERFORM MAIN- TENANCE ON EQUIPMENT WHILE IT IS ENERGIZED. DEATH, SEVERE PERSONAL INJURY, OR SUBSTAN- TIAL PROPERTY DAMAGE CAN RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT.
  • Page 2 Molded Case Switches: The Molded Case Switch (MCS) Overload Trip: In accordance with standards require- is similiar to the Circuit Breaker except that it has a differ- ments, the trip unit initiates a trip of the circuit breaker within two hours of an overload of 135 percent, and a trip in trip at 15,000 Ampere but there is no overload short delay less time for higher overloads.
  • Page 3: Field Testing

    Table 1.2: Trip Unit Function and Rating Sensing Trip Function Range/Setting Description ② Ampere Rating Adjustable Trip Unit Ampere Rating (IR) with IR Switch 1250 Amp ③ 1200 Amp 800 Amp Short Delay Pick-Up (Adjustable) In Multiples of amperes (I ) with marks at 2-3-4-5-6-7-8-9x Short Delay Time (Adjustable) I²t ramp configuration...
  • Page 4: Accessory Installation

    This instruction leaflet gives procedures for installation and field testing of N-frame circuit breakers and describes the different trip unit characteristics. For this publication, the term circuit breaker shall also include the molded case switch. 2. INSTALLATION The installation procedure consists of inspecting the circuit breaker, installing the accessories and terminals and, if required, mounting the circuit breaker, connecting the line and load conductors and accessory wiring, and adjusting...
  • Page 5 3.438 (87.31) 0.312-18 0.312-18 1.718 (M8-1.25) Tap (M8-1.25) Tap 4-Places (43.64) C L Circuit C L Circuit 6-Places Breaker Breaker Load End 2.50 R (6.35 R) 8.625 1.906 (219.65) (48.41) 14.750 C Handle (374.65) C L Handle .188 R 5.587 (4.76 R) (141.91) 6.125...
  • Page 6 CAUTION VOLTAGE IN ENERGIZED EQUIPMENT CAN CAUSE OVERHEATING CAN CAUSE NUISANCE TRIPPING DEATH OR SEVERE PERSONAL INJURY. BEFORE AND DAMAGE TO THE CIRCUIT BREAKER. WHEN MOUNTING THE CIRCUIT BREAKER IN AN ELECTRI- ALUMINUM CONDUCTORS ARE USED, THE APPLICA- CAL SYSTEM MAKE SURE THERE IS NO VOLTAGE TION OF A SUITABLE JOINT COMPOUND IS RECOM- PRESENT WHERE WORK IS PERFORMED.
  • Page 7: Circuit Breaker Reset

    REMOVABLE 4X Ø.344 MTG HOLES TERMINAL Ø.703 CBORE X .453 DP COVER .359 DP FROM BOTTOM HANDLE 2.490 1.375 2.750 4.125 REMOVABLE TERMINAL 8.250 COVER Figure 3-1 Circuit Breaker Manual Controls 3.2 Circuit Breaker Reset 3. OPERATION After an automatic or accessory initiated trip, or a manual Push-to-Trip operation, the circuit breaker is reset by mov- 3.1 Manual Operation ing the circuit breaker handle to the extreme OFF position.
  • Page 8 4-1 . Test Port - a test port is built into each 4. TRIP UNIT ADJUSTMENTS trip unit to allow use of a functional test kit. The test kit performs a test of the Long Delay, Short Delay, and Ground Fault functions. 4-2 .
  • Page 9 response determined by the tsd/tg switch set- tings of INST, 120ms or 300ms. This switch is a dual switch that also determines the ground fault time settings of INST, 120ms or 300ms. As an example, if the tds/tg switch Remote MM Push to Trip STATUS is set at a position J, then both short delay time...
  • Page 10 4-15 . The Remote Maintenance Mode is enabled by apply- ing 24VDC to the two wire cable that exists the left side of the breaker. The wires are color coded as follows: Yellow=+24V and Black=common ground. A blue colored LED on the left side of the breaker is the Maintenance Mode section of the trip unit.
  • Page 11 Polarity M12-1.75 Tapped Holes Markings 4-Places 4.375 (111.13) (14.98) 2.188 5.80 (55.58) (147.32) 2.75 (69.85) Figure 5-1 Neutral Sensor Outline White Grey Figure 5-2 Connection Diagrams Ground Fault Breaker - Figure indicates normal feed installation. Neutral sensor is wired identi- cally for reverse feed applications.
  • Page 12 5. Ground Fault 6.1 Remove dust, dirt, soil, grease, or moisture from the Ground fault circuit breakers detect ground fault currents surface of the circuit breaker using a lint-free dry cloth, through residual sensing (they are not designed to use brush, or vacuum cleaner.
  • Page 13 The test shall be conducted in accordance with ap- proved instructions provided with the equipment. A Figure 7-1a. This should cause the breaker to trip in less written record of this test shall be made and shall be than 1 second, and if an alarm indicatior is supplied, it available to the authority having inspection jurisdic- should operate.
  • Page 14 Voltage Voltage Voltage Source Source Source Source Source Source Current Limiting Resistor Load Load Current Limiting (if required) Current Limiting Resistor Resistor (if required) (if required) Figure 7-1b Connections for Ground Figure 7-1c Connections for Figure 7-1a Connections for Ground Fault No-Trip Test with a Four Wire Ground Fault No-Trip Test with a Fault Trip Test...
  • Page 15 NOTES 40752-195 (1) Effective 2/2011...
  • Page 16: Printed In Usa

    DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY The information recommendations, descriptions and safety notations in this document are based on Rockwell Automation's experience and judgement and may not cover all contingencies. should be consulted. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING...

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