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Backyard Discovery SOMERVILLE 2106529 Owner's Manual And Assembling Instruction
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Backyard Discovery SOMERVILLE 2106529 Owner's Manual And Assembling Instruction

10x14 pergola
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MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2106529
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2106529-A-SOMERVILLE 10X14 PERGOLA-ENG 06/23/20

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Summary of Contents for Backyard Discovery SOMERVILLE 2106529

  • Page 1 MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 Model # 2106529 Owner's Manual & Assembly Instructions 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? *Installation services are only available to U.S. customers. We do the heavy lifting, so you don’t have to! Visit www.goconfigure.com for more info! *Installation services are only available to U.S. customers.
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly Please have the following information ready when you make your call: y fi...

  • Page 4: Limited Warranty

    Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct Proper Hardware Assembly Bolt and T-Nut Assembly Bolt and Barrel Nut Assembly Lag Assembly...

  • Page 8: Assembly Tip

    Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood Sorting Hardware NUT BARREL SCREW T-NUT WASHER FLAT BOLT HEX BOLT SCREW PWH...
  • Page 9 Owner's Manual...

  • Page 10: Overall Dimension

    Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly.
  • Page 11 Owner's Manual JOIST - W4L13787 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) JOIST - W4L13796 1 3/8"x5 1/4"x95 1/4" (36x134x2420) (x2) JOIST END - W4L13800 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) JOIST END - W4L13786 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) JOIST END - W4L13795 1 3/8"x5 1/4"x39 3/4"...
  • Page 12 Owner's Manual LONG ANGLE BRACE - W4L13793 SHORT ANGLE BRACE - W4L13794 1 3/8"x5 1/4"x29 3/4" (36x134x755) 1 3/8"x5 1/4"x37 1/8" (36x134x942) (x4) (x8) SLOTTED JOIST - W4L13789 (x8) 1 3/8"x5 1/4"x114" (36x134x2896) PURLIN - W4L13791 1 3/8"x1 3/8"x69 5/8" (36x36x1768) (x12) PURLIN - W4L13792 1 3/8"x1 3/8"x90 1/4"...
  • Page 13 Owner's Manual PERGOLA POST - W2A02852 5 1/2"x5 1/2"x89 1/2" (140x140x2273) PERGOLA POST - W2A02853 5 1/2"x5 1/2"x89 1/2" (140x140x2273)
  • Page 14 Owner's Manual H100196 BOLT WH BLK (x26) 5/16x7-1/4 H100205 BOLT WH BLK H100193 NUT BARREL WH BLK H100192 NUT BARREL WH BLK (x42) 5/16x2-1/4 (x26) (x42) 5/16x1-1/2 5/16x7/8 H100204 LAG SCREW WH BLK (x18) 5/16x5 1/2 H100206 LAG SCREW WH BLK (x13) 5/16x3 H100198...
  • Page 15 Owner's Manual A100042 TORX BIT (x2) T-40 A100041 TORX WRENCH (x2) T-40 H100764 SCREW SETTER (x1)
  • Page 16 Owner's Manual A100029 FOOT 142 SQUARE POST (x4) A100314 "A" REVISION TAG (x1) A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) 9205413 ELECTRICAL ENCLOSURE (x1)
  • Page 17 JOIST - W4L13788 PERGOLA POST - W2A02852 JOIST END - W4L13801 (x2) 1 3/8"x5 1/4"x90" (36x134x2286) 1 7/16"x5 1/4"x17 3/4" (36x134x451) 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (x4) JOIST - W4L13790 JOIST END - W4L13785 PERGOLA POST - W2A02853 1 3/8"x5 1/4"x90" (36x134x2286) (x2) 1 3/8"x5 1/4"x17 3/4"...
  • Page 18 JOIST - W4L13796 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) JOIST END - W4L13800 JOIST END - W4L13795 LONG ANGLE BRACE - W4L13793 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) 1 3/8"x5 1/4"x37 1/8" (36x134x942) (x4) H100205 BOLT WH BLK H100192...
  • Page 19 JOIST - W4L13787 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) JOIST END - W4L13786 JOIST END - W4L13799 LONG ANGLE BRACE - W4L13793 1 3/8"x5 1/4"x39 3/4" (36x134x1008) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) (x2) (x2) (x4) 1 3/8"x5 1/4"x37 1/8" (36x134x942) H100205 BOLT WH BLK H100192...
  • Page 20 OUTER JOIST ASSEMBLY (x2) FROM PREVIOUS STEPS UPRIGHT ASSEMBLY (x2) FROM PREVIOUS STEPS INNER JOIST ASSEMBLY (x2) FROM PREVIOUS STEPS H100196 BOLT WH BLK H100206 LAG SCREW WH BLK (x8) 5/16x7-1/4 (x8) 5/16x3 H100198 H100199 WASHER LOCK EXT BLK WASHER LOCK EXT BLK H100193 NUT BARREL WH BLK (x8)
  • Page 21 SLOTTED JOIST - W4L13789 1 3/8"x5 1/4"x114" (36x134x2896) (x8) H100204 LAG SCREW WH BLK H100198 WASHER LOCK EXT BLK (x16) (x16) 5/16x5 1/2 8x19 LOCATE AND USE PILOT HOLES IN REPEAT ON OPPOSITE END AND ON ALL JOISTS THE OUTER JOISTS TO MOUNT D13 BOARDS AS SHOWN.
  • Page 22 PURLIN - W4L13791 1 3/8"x1 3/8"x69 5/8" (36x36x1768) (x12) H100201 SCREW PFH BLK (x96) 8x2-1/2 PURLIN - W4L13792 1 3/8"x1 3/8"x90 1/4" (36x36x2291) (x12) ANGLE CUT ANGLE CUT ASSEMBLE P01 & P02 BOARDS BY ALTERNATING THEM AS YOU WORK ACROSS THE JOIST BOARDS. AS SHOWN THE ANGLE CUT IN THE P01 & P02 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN ASSEMBLED.
  • Page 23 A100029 FOOT 142 SQUARE POST (x4) DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST. REPEAT ON ALL POSTS SQUARE POSTS AND TIGHTEN ALL BOLTS AND...
  • Page 24 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS.
  • Page 25 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP. NOW, USE A 3/16" CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD. NEXT, USE THE PROVIDED CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
  • Page 26 H100200 SCREW PFH BLK (x16) 8x1 1/2 MOVE THE PERGOLA BACK INTO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE. REPEAT ON ALL POSTS...
  • Page 27 H100392 SCREW PWH BLK (x4) A100314 8x3/4 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) CENTER THE REVISION TAG AND ID TAG ON THE POST AND CENTER VERTICALLY APPROX. 4-1/2" FROM THE GROUND.
  • Page 28 H100966 SCREW RAISED HEAD 9205413 (x4) 8x1 1/2 ELECTRICAL ENCLOSURE (x1) (INCLUDED WITH ELECTRICAL ENCLOSURE) REFER TO ELECTRICAL ENCLOSURE MOUNTING INSTRUCTIONS.