Related Manuals for PI L-412 9054 Series
Summary of Contents for PI L-412 9054 Series
- Page 1 L412UM0004EN ‒ 10/24/2022 User Manual L-412.XX9054[B] HIGH-LOAD LINEAR STAGE M O T I O N | P O S I T I O N I N G...
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Page 2: Table Of Contents
CONTENTS L412UM0004EN ‒ 10/24/2022 Contents Legal Information......................4 About this Document....................5 Objective and Target Group................5 Explanation of Symbols..................5 2.2.1 Typographic Conventions..............5 2.2.2 Symbols Used..................5 Figures........................ 6 Other Applicable Documents................6 Downloading Manuals..................6 Safety..........................8 Intended Use...................... 8 General Safety Instructions................8 Organizational Measures.................. - Page 3 CONTENTS L412UM0004EN ‒ 10/24/2022 Maintenance.......................27 Maintenance Run.....................27 Lubricating....................... 27 Cleaning......................27 Moving the Motion Platform by Hand............28 Troubleshooting......................29 10 Transportation......................30 11 Customer Service Department................. 31 12 Technical Data......................32 12.1 Specifications....................32 12.1.1 L-412.xx9054[B]................32 12.1.2 Holding Brake Specifications............34 12.1.3 Temperature Sensor Specifications..........
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Page 4: Legal Information
With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and drawings is permitted only in part and only when indicating the source. -
Page 5: About This Document
L-412.xx9054B (hereafter referred to as L-412.xx9054 or L-412). Basic knowledge of closed-loop systems, motion control concepts, and applicable safety measures is assumed. Explanation of Symbols This chapter explains the symbols and markings used by PI in their user manuals. 2.2.1 Typographic Conventions Symbol / label... -
Page 6: Figures
On request Manual User manual for the ACS user software The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws. Downloading Manuals Information If a manual is missing or problems occur with downloading: ► Contact our customer service department (p. - Page 7 2 ABOUT THIS DOCUMENT L412UM0004EN ‒ 10/24/2022 Downloading Manuals 1. Open the website www.pi.ws. 2. Search the website for the product number (e.g., L-412). 3. Click the corresponding product to open the product detail page. 4. Click the Downloads tab.
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Page 8: Safety
► Always keep this user manual available with the L-412.xx9054. The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws. M O T I O N | P O S I T I O N I N G... -
Page 9: General Personnel Qualification
3 SAFETY L412UM0004EN ‒ 10/24/2022 ► Add all information from the manufacturer such as supplements or technical notes to the user manual. ► If you give the L-412.xx9054 to a third party, also include this user manual as well as other relevant information provided by the manufacturer. -
Page 10: Product Description
4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 Product Description Model Overview High-load linear stage; synchronous servo motor to 320 V; travel ranges from 52 to 610 mm (see table); 400 N load capacity; 300 mm/s maximum velocity; ball screw; absolute rotary encoder, multiturn, 8192 counts/rev. sensor resolution, EnDat 2.1; 116 mm width L-412.xx9054B: With electromagnetic safety brake Product number... -
Page 11: Type Plate
4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 Figure 2: Product labeling on the L-412.xx9054B 1. Warning symbol: Risk of crushing 2. Connector labels 3. Warning symbol: Hot surface 4. Warning symbol: Electrostatic-sensitive device 5. Type plate 6. Protective earth connector 4.2.1 Type Plate Figure 3: Type plate of the L-412.xx9054 1. -
Page 12: Overview
4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 Overview Figure 4: Elements of the L-412.xx9054[B] 1. Base body 2. Motion platform 3. Drive 4. L-412.xx9054B: Holding brake 5. Drive and sensor connector 6. Purge air connector 7. Grease nipple for relubricating the drive screw 4.3.1 Base Body The base body is the basis of the positioner. -
Page 13: Holding Brake
4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 The motor of the L-412.xx9054 has a commutation encoder. For information on coding, refer to "Commutation Encoder". In the case of the L-412.xx9054, overheating is prevented using temperature sensors (p. 35). Drive screw The drive screw converts the rotary motion of the drive to linear motion of the motion platform. - Page 14 4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 Active dust protection The active dust protection consists of a purge air connector on the base body of the L-412.xx9054, which creates a slight overpressure in the L-412.xx9054 and therefore reduces the amount of dust that can penetrate. M O T I O N | P O S I T I O N I N G...
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Page 15: Direction Of Motion
4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 Direction of Motion Figure 6: Direction of motion of the L-412 on positive command Scope of Delivery Product number Description L-412.xx9054 Linear stage according to the order (p. 10) For L-412.xx9054 with xx = 03, 05, 09, 13: Mounting kit for mounting the L-412.xx9054, consisting of L412B0048... - Page 16 4 PRODUCT DESCRIPTION L412UM0004EN ‒ 10/24/2022 To order, contact our customer service department (p. 31). M O T I O N | P O S I T I O N I N G...
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Page 17: Unpacking
5 UNPACKING L412UM0004EN ‒ 10/24/2022 Unpacking Unpacking the L-412.xx9054 1. Unpack the L-412.xx9054 with care. Hold the L-412.xx9054 by its base body only. 2. If the L-412.xx9054 was supplied with ESD protective caps on the connectors: Do not remove the ESD protective caps. 3. -
Page 18: Installation
6 INSTALLATION L412UM0004EN ‒ 10/24/2022 Installation Mounting the L-412.xx9054 CAUTION Risk of crushing by moving parts! Risk of minor injuries from crushing between the moving parts of the L-412.xx9054 or the load and a fixed part or obstacle. ► Use safeguards to protect limbs in areas where they could be caught by moving parts. ►... -
Page 19: Connecting The L-412.Xx9054 To The Protective Earth Conductor
6 INSTALLATION L412UM0004EN ‒ 10/24/2022 ■ Suitable torque wrench Requirements You have read and understood the general safety instructions (p. ✓ You have provided a suitable underlying surface with the holes necessary for the screws ✓ and if required, locating pins. For the position and depth required for the holes, see "Dimensions"... - Page 20 6 INSTALLATION L412UM0004EN ‒ 10/24/2022 DANGER Risk of electric shock if the protective earth conductor is not connected! If the protective earth conductor is missing or not properly connected, risk of dangerous touch voltages on the L-412.xx9054 in the event of malfunction or failure of the system. If there are touch voltages, touching the L-412.xx9054 leads to serious injuries or death by electric shock.
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Page 21: Building A Multi-Axis System
6 INSTALLATION L412UM0004EN ‒ 10/24/2022 4. Make sure that the contact resistance is <0.1 Ω at 25 A at all points relevant for attaching the protective earth conductor. 5. If there is any vibration in your application, secure the screw connection for the protective earth conductor in a suitable manner (e.g., with liquid adhesive) to prevent it from unscrewing by itself. -
Page 22: Mounting The Load
6 INSTALLATION L412UM0004EN ‒ 10/24/2022 Mounting the Load NOTICE Impermissibly high load on the L-412.xx9054 An impermissibly high load on the L-412.xx9054 impairs the motion and can damage the L-412.xx9054. ► Pay attention to the maximum permissible forces (p. 32) that may act on the L-412.xx9054. -
Page 23: Connecting The L-412.Xx9054
► Make sure that the electronics support the drive type of the L-412.xx9054 and have been configured accordingly. ► Use cables from PI miCos only to connect the L-412.xx9054 to the electronics. ► Pay attention to correct pin assignment (p. - Page 24 6 INSTALLATION L412UM0004EN ‒ 10/24/2022 4. If necessary: Turn the drive and encoder connector carefully to a position suitable for your installation conditions. The drive and encoder connector of the L-412.xx9054 can be turned up to 180° (in steps of approximately 7°).
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Page 25: Startup And Operation
7 STARTUP AND OPERATION L412UM0004EN ‒ 10/24/2022 Startup and Operation Starting and Operating the L-412.xx9054 Requirements You have read and understood the general safety instructions (p. ✓ You have installed (p. 18) the L-412.xx9054 correctly. ✓ You have read and understood the user manual for the electronics used. ✓... - Page 26 7 STARTUP AND OPERATION L412UM0004EN ‒ 10/24/2022 NOTICE Operating voltage excessively high or incorrectly connected! Operating voltages that are too high or incorrectly connected can cause damage to the L-412.xx9054. ► Pay attention to the operating voltage range (p. 35), which is specified for the L-412.xx9054.
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Page 27: Maintenance
8 MAINTENANCE L412UM0004EN ‒ 10/24/2022 Maintenance NOTICE Damage due to improper maintenance! Improper maintenance can lead to misalignment and failure of the L-412.xx9054. ► Loosen screws only according to the instructions in this manual or the instructions of our customer service department (p. 31). -
Page 28: Moving The Motion Platform By Hand
8 MAINTENANCE L412UM0004EN ‒ 10/24/2022 NOTICE Damage due to unsuitable cleaning agents! Some cleaning agents can cause rusting on the L-412.xx9054 or dissolve plastics, paints or adhesives. ► Do not clean with water or acetone. Cleaning the L-412.xx9054 1. Dampen the cloth with the cleaning agent or disinfectant. 2. -
Page 29: Troubleshooting
Incorrect command or incorrect syntax ► Send the command in the PI electronics ERR? and check the error code . Incorrect axis or channel commanded ► Make sure that the electronics use the correct axis respectively channel identifier. -
Page 30: Transportation
10 TRANSPORTATION L412UM0004EN ‒ 10/24/2022 Transportation Preparing the L-412.xx9054 for Transportation 1. Pay attention to the ambient conditions and classifications (p. 35). 2. Pack the L-412.xx9054 in the original packaging. 3. If the L-412.xx9054 is to be sent, use a stable outer box. M O T I O N | P O S I T I O N I N G... -
Page 31: Customer Service Department
L412UM0004EN ‒ 10/24/2022 Customer Service Department For enquiries and orders, contact your PI miCos representative or send us an email. If you have any questions concerning your system, provide the following information: ■ Product and serial numbers of all products in the system ■... -
Page 32: Technical Data
12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 Technical Data Subject to change. You can find the latest product specifications on the product web page at www.pi.ws. 12.1 Specifications 12.1.1 L-412.xx9054[B] Motion L-412.03905 L-412.05905 L-412.09905 L-412.13905 Tolerance 4[B] 4[B] 4[B] 4[B] Active axes... - Page 33 12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 Positioning L-412.xx9054[B] Tolerance Bidirectional repeatabili- ± 3 μm Typ. ty in X Positioning accuracy in xx = 03: ± 5 μm Typ. X, uncalibrated xx = 05: ± 6 μm xx = 09: ± 8 μm xx = 13: ±...
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Page 34: 12.1.2 Holding Brake Specifications
12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 Mechanical properties L-412.xx9054[B] Tolerance Guide Recirculating ball bearing guide Drive screw type Ball screw Drive screw pitch 5 mm Holding brake L-412.xx9054B: Electromagnetic safety brake Moved mass in X, un- 1400 g loaded Permissible push force 200 N Max. -
Page 35: 12.1.3 Temperature Sensor Specifications
12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 Parameter Value Supply voltage 24 V Power requirement 350 mA (min) Static braking torque 1.42 Nm Release brake delay 35 ms Brake delay 36 ms Linear brake offset 14 μm (max); 6.4 μm (typical) 12.1.3 Temperature Sensor Specifications PTC Temperature Sensor The L-412.xx9054 is equipped with a PTC temperature sensor to prevent the motor from... -
Page 36: Dimensions
12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 Area of application For indoor use only Maximum altitude 2000 m above msl Relative humidity Max. 80 % for temperatures to 31 °C, decreasing linearly to 50 % at 40 °C Storage temperature 0 °C to 80 °C Transport temperature 0 °C to 80 °C Overvoltage category according to EN... -
Page 37: Operating Parameters
12 TECHNICAL DATA L412UM0004EN ‒ 10/24/2022 12.5 Operating Parameters 12.5.1 Settings for Rotary Encoder and Soft Limits The L-412.xx9054's motor is equipped with an absolute-measuring rotary encoder. The encoder is set so that its zero position is in the middle of the mechanical axis. The L-412.xx9054 does not have a limit switch. -
Page 38: Old Equipment Disposal
In order to fulfil the responsibility as the product manufacturer, PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge, if it was made available to the market after August 13, 2005. Any old PI miCos equipment can be sent free of charge to the following address:... -
Page 39: European Declarations Of Conformity
14 EUROPEAN DECLARATIONS OF CONFORMITY L412UM0004EN ‒ 10/24/2022 European Declarations of Conformity For the L-412.xx9054, declarations of conformity were issued according to the following European statutory requirements: ■ Low Voltage Directive ■ EMC Directive ■ RoHS Directive The standards applied for certifying conformity are listed below. ■... -
Page 40: Appendix
15 APPENDIX L412UM0004EN ‒ 10/24/2022 Appendix 15.1 Pin Assignment 15.1.1 Drive Connector Figure 12: M23 8 (m) Signal Function Phase 1 Protective earth Phase 3 Phase 2 L-412.xx9054: nc L-412.xx9054: Not connected L-412.xx9054B: BR + L-412.xx9054B: Holding brake, +24 V DC L-412.xx9054: nc L-412.xx9054: Not connected L-412.xx9054B: BR -... -
Page 41: 15.1.2 Motor Encoder Connector
15 APPENDIX L412UM0004EN ‒ 10/24/2022 15.1.2 Motor Encoder Connector 16 17 Figure 13: M23 17 (m) Function Output: Encoder signal cosine (-) Ground Output: Encoder signal sine (-) Input: Power supply Output: DATA (+) Not connected Output: Temperature sensor (PTC) (-) Output: CLOCK (+) Output: Encoder signal cosine (+) Output: Encoder reference voltage sense (-) -
Page 42: Glossary
Each limit switch sends its signal to the controller on a dedicated line. The controller then interrupts the motion avoiding that the positioner moves until the hard stop and gets damaged. PI positioners have mechanical, noncontact optical or Hall effect limit switches. Load Capacity Maximum load in the vertical direction when the L-412.xx9054 is mounted horizontally. - Page 43 L412UM0004EN ‒ 10/24/2022 Specifications The performance specifications are checked before dispatch. The performance specifications apply to room temperature (22 ±3 °C), systems in closed-loop operation are calibrated at this temperature. It may be necessary to reset the operating parameters when operating at considerably lower or higher temperatures.
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